Collaboration
ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End
Buttercup

Created by

Buttercup

9. November 2026IE
0
0
0
0
0

Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End

Harry and Royal V. Robie of Eaton, New York, received US 22,090, dated 16 November 1858, for a box churn with beaters set spirally on a level crank shaft. Every other beater has a diamond hole; the rest have a hollow (concave) end. All are narrow where they join the shaft, so the cream passes between them, and they drive it from one end of the box to the other. A chamber under the box, with a hinged door, holds something cold or warm to bring the cream to temperature. This rung builds it with a food-grade container in a pine body and printed beaters.
Intermediate
About 6 hours, plus printing

Instructions

1

Beaters, spacing and fill

Loading Jupyter Notebook...
2

Pierced dashers, before it

Farrington broke the cream on the holes of swinging dashers. The Robies pierce every other beater on a turning shaft.
3

Read US 22,090

"... the base of said beaters being made small and narrow where they enter the shaft in order to form an opening for the passage of the cream, between each of the beaters, while the holes in each alternate beater form another passage".
4

Print the beater B

Beater B, with the diamond hole. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Design FileSTLCC0 - Free
5

Print the beater C

Beater C, with the hollow end. Print three. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Design FileSTLCC0 - Free
6

Print the crank

The crank arm. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Design FileSTLCC0 - Free
7

Print the collar

The collar that holds the shaft's far end. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Design FileSTLCC0 - Free
8

Body and chamber

Use a food-grade container 400 x 280 mm inside and 250 mm deep, with a rim. From 18 mm pine cut two ends 362 x 750 mm with a 120 mm arch at the foot, two sides 444 x 630 mm, two rails 444 x 40 mm and a shelf 444 x 326 mm. Screw the sides between the ends, the rails inside the sides 3 mm below the top, and the shelf 200 mm up. Cut a 360 x 272 mm opening in the front side above the shelf and hang a 356 x 268 mm pine door in it on two butt hinges along its bottom edge.

Materials for this step:

Pine BoardPine Board3 pieces
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws40 pieces
Butt HingeButt Hinge2 pieces
#8 x 1" Wood Screw#8 x 1" Wood Screw8 pieces

Tools needed:

Hand SawHand Saw
JigsawJigsaw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
ClampsClamps
SandpaperSandpaper
Screwdriver SetScrewdriver Set
Tape MeasureTape Measure
9

Shaft A and beaters

Hang the container by its rim on the rails. Drill a 17 mm hole through both pine ends and both container ends, 150 mm above the container's inside floor. Cut the stainless tube (16 mm) to 574 mm and push it through. Slide on the seven beaters, B, C, B, C, B, C, B, 50 mm apart from the middle out, each a quarter turn round from the last, all blades turned the same way, and fix each with an M4 screw across hub and shaft. Fit the collar on the far end and the crank on the near end with M4 screws, and glue a 12 mm dowel 114 mm long into the crank as the handle.

Materials for this step:

Food-Grade Storage ContainerFood-Grade Storage Container1 piece
PETG FilamentPETG Filament1 piece
Stainless Steel TubeStainless Steel Tube1 piece
Machine ScrewsMachine Screws9 pieces
Nylon Insert Lock NutNylon Insert Lock Nut9 pieces
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Tube CutterTube Cutter
Files (Hand File)Files (Hand File)
Screwdriver SetScrewdriver Set
Adjustable SpannerAdjustable Spanner
10

The build in 3D

FreeCAD model of this build: the pine body with its arched ends, the chamber door, the container on its rails, the shaft with seven spiral beaters, the collar and the crank.
Design FileBLENDCC0 - Free
11

Churn

Bring the cream to about 15 °C: in warm weather set a tray of ice in the chamber under the box, in cold weather a tray of warm water, and shut the door. Pour in about 12 litres of heavy cream, keeping it 20 mm below the shaft, and check it with the thermometer. Turn the crank steadily and time it. When the butter comes, lift the container out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream12 l
Crushed IceCrushed Ice2 kg
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
12

Troubleshooting

Spiral-beater churn troubleshooting.

Flow

Loading...
13

History and honest limits

**Harry Robie** and **Royal V. Robie** of Eaton, Madison County, New York, US 22,090, 16 November 1858, "Churn". They knew beaters set spirally round a level shaft were old, and claimed only the diamond-holed beater B with the hollow-ended beater C and the passage under their narrow bases. They gave no sizes or materials and no number of beaters: ours are seven at 50 mm and a quarter turn apart, blades turned 30 degrees. Their box (Fig. 1) has a rounded floor; our container is flat.

Materials

15

Tools Required

16

Design Files

5

Related Blueprints

These blueprints share knowledge with this one — techniques, materials, or principles that connect them in the learning graph.

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...