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Forged Geologist's Pick
A geologist's pick of about 2½ pounds, with a square striking head on one side of the eye and a long curved point on the other, forged from 1¼ × 1¾-inch tool steel. After the eye is punched, the bar is cut part way through beside it with a hot chisel and the waste cut away, then each end is drawn out, under a power hammer in the original. The point is hardened like a cold chisel and tempered to dark blue; the head is then hardened about 2 inches back and tempered to brown or dark straw, with damp coal round the point so it is not softened again.
Advanced
4–6 hours
Instructions
1
1
Mark and punch
Mark and punch
Mark the stock with a centre punch and chisel, and punch the hole for the eye.
Materials for this step:
Flat Tool Steel Bar1 pieceTools needed:
Center Punch
Blacksmith Forge
Anvil
Hot Punch
Blacksmith Tongs2
2
Cut beside the eye
Cut beside the eye
With a drift in the eye, flatten the sides. Cut part way through 3/16 inch from the edge of the hole on both sides, round the bottom of the cuts with a thin fuller, and cut out the waste.
Tools needed:
Drift
Hot Chisel
Fuller3
3
Draw out the ends
Draw out the ends
Draw out one end, cut the pick from the bar, then draw out the other end to the point's form.
Tools needed:
Trip Hammer
Sledgehammer4
4
Finish the head and point
Finish the head and point
With the drift in the eye, smooth around it with a set hammer. Finish the head with set hammer and flatter and cut it square from four sides; finish the point with a flatter and cut it to length. Grind face and point.
Tools needed:
Set Hammer
Flatter
Hot Chisel
Bench Grinder5
5
Harden and temper
Harden and temper
Harden the point like a cold chisel and temper it to dark blue. Then heat about 2 inches of the head, keeping damp coal around the point, harden it the same way and temper it to brown or dark straw.
Tools needed:
Blacksmith Forge
Quench Bucket
Blacksmith Tongs
Emery Cloth6
6
Handle
Handle
Shave the handle stock to fit the eye tightly, drive the head on, saw a kerf in the handle's top and drive a glued hardwood wedge into it. Trim flush and oil the handle.
Materials for this step:
Hardwood Handle Stock1 piece
Hardwood Wedge1 piece
Linseed Oil10 mlTools needed:
Spokeshave
Crosscut Saw
Bench ViseMaterials
4- 1 piecePlaceholder
- 1 piecePlaceholder
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- 10 mlPlaceholder
Tools Required
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