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Machete to a Relief Specification
Machete blades are typically 30–66 cm long and under 3 mm thick. The Red Cross and Red Crescent emergency catalogue sets out what a sound one must be: a 55 cm machete with a 2.5 mm blade of hot-forged carbon steel, 0.6–0.65 % carbon and 0.6–0.8 % manganese, hardened and tempered to 45–50 Rockwell C near the edge, the whole blade hardened but the tang left normalised past the first rivet hole. The wooden handle is keyed into three grooves in the tang and held by three steel rivets with washers.
Advanced
Factory process
Instructions
1
1
Forge the blade
Forge the blade
Hot-forge the carbon steel to the blade shape, 2.5 mm thick, with three grooves along the tang for the handle.
Materials for this step:
Carbon Steel Bar (0.6% C)1 pieceTools needed:
Blacksmith Forge
Trip Hammer2
2
Harden and temper
Harden and temper
Harden and temper the whole blade to 45–50 HRC near the edge, leaving the tang normalised beyond the first rivet hole.
Tools needed:
Blacksmith Forge
Rockwell Hardness Tester3
3
Fit the handle
Fit the handle
Fit the wooden handle into the grooves and fix it with three steel rivets and washers.
Materials for this step:
Hardwood Handle Stock1 piece
Steel Rivets3 pieces
Steel Washers3 pieces4
4
Check
Check
Check the edge for dents and the hardness near the edge.
Tools needed:
Rockwell Hardness TesterMaterials
4- 1 piecePlaceholder
- 1 piecePlaceholder
- 3 piecesPlaceholder
- 3 piecesPlaceholder
Tools Required
3- Placeholder
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