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Machete to a Relief Specification
Forge

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Forge

11. October 2026NO
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Machete to a Relief Specification

Machete blades are typically 30–66 cm long and under 3 mm thick. The Red Cross and Red Crescent emergency catalogue sets out what a sound one must be: a 55 cm machete with a 2.5 mm blade of hot-forged carbon steel, 0.6–0.65 % carbon and 0.6–0.8 % manganese, hardened and tempered to 45–50 Rockwell C near the edge, the whole blade hardened but the tang left normalised past the first rivet hole. The wooden handle is keyed into three grooves in the tang and held by three steel rivets with washers.
Advanced
Factory process

Instructions

1

Forge the blade

Hot-forge the carbon steel to the blade shape, 2.5 mm thick, with three grooves along the tang for the handle.

Materials for this step:

Carbon Steel Bar (0.6% C)Carbon Steel Bar (0.6% C)1 piece

Tools needed:

Blacksmith ForgeBlacksmith Forge
Trip HammerTrip Hammer
2

Harden and temper

Harden and temper the whole blade to 45–50 HRC near the edge, leaving the tang normalised beyond the first rivet hole.

Tools needed:

Blacksmith ForgeBlacksmith Forge
Rockwell Hardness TesterRockwell Hardness Tester
3

Fit the handle

Fit the wooden handle into the grooves and fix it with three steel rivets and washers.

Materials for this step:

Hardwood Handle StockHardwood Handle Stock1 piece
Steel RivetsSteel Rivets3 pieces
Steel WashersSteel Washers3 pieces
4

Check

Check the edge for dents and the hardness near the edge.

Tools needed:

Rockwell Hardness TesterRockwell Hardness Tester

Materials

4

Tools Required

3

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