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Screw Auger: a Steel Blade Twisted Red-Hot, with a Worm, Two Lips and an Eye for the Cross Handle (Holtzapffel, 1846)
How the common English screw auger was made, from Holtzapffel's Turning and Mechanical Manipulation: a parallel steel blade twisted red-hot, a worm at the point to pull it into the wood, two lips sharpened to cut, and the shaft end forged into an eye for a tightly driven cross handle.
Advanced
A day at the forge
Instructions
1
1
Twist count
Twist count
Loading Jupyter Notebook...
2
2
Read Holtzapffel
Read Holtzapffel
"The ordinary screw auger ... is forged as a parallel blade of steel ... it is twisted red-hot."
3
3
Forge the blade
Forge the blade
Draw a steel bar out into a flat, parallel blade, leaving a round end for the shaft. Width, thickness and length are ours: make the blade as wide as the hole you want.
Materials for this step:
Tool Steel Bar1 pieceTools needed:
Blacksmith Forge
Anvil
Hammer
Blacksmith Tongs
Fuller4
4
Twist it red-hot
Twist it red-hot
Heat the blade to red, grip one end in the vice and twist the other with a wrench into an even double spiral. Twist in short heats and keep the pitch even.
Tools needed:
Blacksmith Forge
Bench Vise
Tap Wrench
Blacksmith Tongs5
5
Form the worm and lips
Form the worm and lips
File the point into a worm (a small tapered screw, as on a gimlet) that pulls the auger into the work. Shape and sharpen the two corners, or lips, to cut at the very ends and a little up the sides.
Tools needed:
Bench Vise
Files (Hand File)6
6
Forge the eye
Forge the eye
Forge the top of the shaft into a ring or eye.
Tools needed:
Blacksmith Forge
Anvil
Hammer
Blacksmith Tongs7
7
Harden and temper (ours)
Harden and temper (ours)
He gives no hardening. Ours: harden the cutting end and temper it as for other wood-cutting edge tools, then hone the lips.
Tools needed:
Blacksmith Forge
Quench Bucket
Whetstone8
8
Fit the cross handle
Fit the cross handle
Shape a hardwood bar and drive it tightly through the eye as a transverse handle.
Materials for this step:
Hardwood Board1 pieceTools needed:
Drawknife
Hammer9
9
Troubleshooting
Troubleshooting
Screw auger troubleshooting.
Flow
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10
History and honest limits
History and honest limits
From Charles Holtzapffel, **Turning and Mechanical Manipulation**, vol. II (1846), pp. 540, 543 and 545-546 (checked on the archive.org scan turningmechanica02holtuoft). He also describes the single-lip auger: a half-round bar coiled into an open spiral with the flat side outwards, the end shaped like a shell auger. He gives no sizes or heat treatment: those, the tools and the handle wood are ours.
Materials
2- 1 piecePlaceholder
- 1 piecePlaceholder
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