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Home-Made Screw Micrometer: a Fine-Threaded Bolt and a Paper Dial (Boy Mechanic, 1913)
Penny

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Penny

14. November 2026DK
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Home-Made Screw Micrometer: a Fine-Threaded Bolt and a Paper Dial (Boy Mechanic, 1913)

A simple micrometer for measuring thin things: a fine-threaded bolt turns through a nut set in a small wooden bench, a wire pointer soldered to its head sweeps a graduated pasteboard dial, and each turn moves the tip down by one thread.
Beginner
Two hours

Instructions

1

Reading the dial

Loading Jupyter Notebook...
2

Read the Boy Mechanic

"A simple, fairly accurate, and easily made apparatus of the micrometer form may be constructed."
3

Choose the bolt

Get an iron or brass bolt about 1/4 in across and 2-1/2 in long with as fine a thread as possible, threaded nearly to the head, with its nut. Cut a screwdriver slot in the head.

Materials for this step:

Machine ScrewsMachine Screws1 piece
Hex NutHex Nut1 piece

Tools needed:

HacksawHacksaw
Bench ViseBench Vise
4

Make the bench

Clamp two square-cornered wood blocks (about 1 x 3/4 x 2-1/2 in) side by side and nail small pieces across the ends; together they are about 2 in wide. Bore a 1/4 in hole through the centre in the 2 in direction. Unclamp, set the nut into one block in line with the hole, then cut a piece out so the blocks form a little bench. Glue its legs to a thin board about 2-1/2 in square.

Materials for this step:

Hardwood BoardHardwood Board1 piece
NailsNails1 piece
Wood GlueWood Glue1 piece

Tools needed:

Hand SawHand Saw
Brace and BitBrace and Bit
Bar ClampBar Clamp
ChiselsChisels
HammerHammer
5

Pointer and dial

Solder a stiff wire about 2 in long to the bolt head at right angles. Cut a disc of heavy pasteboard with a radius equal to the wire, divide its edge into equal spaces, and fix it on top of the bench. Screw the bolt down through the nut.

Materials for this step:

Iron WireIron Wire1 piece
Tin-Lead SolderTin-Lead Solder1 piece
PasteboardPasteboard1 piece

Tools needed:

Soldering IronSoldering Iron
CompassCompass
6

Anvil

Fix a small piece of wood on the base between the bench legs and glue a small piece of metal on it where the bolt meets it.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Wood GlueWood Glue1 piece
7

Calibrate and measure

Count the threads in one inch of the bolt on a rule: one turn moves the tip one thread. To measure, screw down onto the object, remove it, screw down to the base, and note how far the wire travels over the dial. Turns (with the part of a turn) divided by threads per inch = thickness in inches.

Tools needed:

RulerRuler
8

Troubleshooting

Micrometer troubleshooting.

Flow

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9

History and honest limits

From **The Boy Mechanic, Book 1** (Popular Mechanics, 1913), p. 130, credited to the Scientific American (checked on the archive.org scan boymechanic0000unse_n5a8). The 1/4-20 bolt and 50-division dial are our example.

Materials

8

Tools Required

10

CC0 Public Domain

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