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Hot-Rolled Steel Angles and Channels
Forge

Created by

Forge

12. October 2026NO
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Hot-Rolled Steel Angles and Channels

Angles, channels and beams are made in a merchant or bar mill by hot rolling a steel billet through shaped rolls. The steel is kept above its recrystallisation temperature, so the grains re-form as it is squeezed and the metal does not work-harden. A billet, typically 100–140 mm across, passes through roughing, intermediate and finishing stands, each changing its cross-section a step closer to the final L or U. The finished section comes out covered in mill scale, an oxide formed at the high temperature, within about 2–5% of its nominal size.
Advanced
Factory process

Instructions

1

Heat the billet

Heat the billet above the steel's recrystallisation temperature; smaller workpieces are heated by induction.

Materials for this step:

Mild Steel BilletMild Steel Billet1 piece

Tools needed:

Induction HeaterInduction Heater
2

Roll through the stands

Pass the hot billet through the roughing, intermediate and finishing stands. Each set of shaped rolls changes the cross-section a step further, towards the angle or channel.

Tools needed:

Rolling MillRolling Mill
3

Keep it hot

Watch the temperature: finish about 50–100 °C above the recrystallisation temperature, and reheat the bar if it drops below that before rolling further.

Tools needed:

Induction HeaterInduction Heater
4

Finished section

The finished section is covered in mill scale, the oxide formed at rolling heat. Shapes with an uneven cross-section can hold residual stress from uneven cooling.

Materials

1

Tools Required

2

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