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Infrared Thermometer: Pistol Grip with a Trigger-Swung Mirror That Zeroes on the Cavity (Michael, US 4,005,605, 1977)
Penny

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Penny

3. November 2026DK
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Infrared Thermometer: Pistol Grip with a Trigger-Swung Mirror That Zeroes on the Cavity (Michael, US 4,005,605, 1977)

A pistol-grip thermometer that reads a surface's temperature from its infrared radiation, without touching it. Inside, a concave mirror on a pivot first looks at the instrument's own cavity and a thermistor there, so the circuit stores a zero; pulling the trigger swings the mirror to the nose opening and focuses the target's radiation on a thermistor bolometer. The meter shows the difference, corrected for the cavity's temperature. Result: a non-contact thermometer reading -20 to 60 °C, built for veterinary use. Source: D. S. Michael (Mikron Instrument), US 4,005,605 (1977). Unknown: sizes, component values and most materials. Picture: the patent drawing.
Advanced
Unknown

Instructions

1

Build the housing and nose

Make a housing with a pistol handle, in three pieces for easy assembly. Fix a cone-shaped nose to its front, cut off at the tip to leave a round opening about one tenth of the cavity's inside diameter, so little stray radiation gets in or out. Paint the inside of the nose and cavity flat black. An infrared-transparent sheet may close the nose to keep out dirt and draughts. Not given: sizes, the materials.

Materials for this step:

Unknown MaterialUnknown Material1 housing, nose, window
Matt Black PaintMatt Black Paint1 as needed

Tools needed:

Wide Paint BrushWide Paint Brush
Unknown DimensionsUnknown Dimensions
2

Fit the detector, mirror and ambient thermistor

Hold the thermistor bolometer on the housing's axis with a spider. Mount a concave mirror in a gimbal ring on two trunnions in bearings in the housing wall, with the detector at its focus when it faces the nose. Put a bead thermistor inside the cone. A leaf spring holds the ring tilted so the mirror faces the thermistor. Not given: the mirror's focal length, the metals.

Materials for this step:

Thermistor BolometerThermistor Bolometer1 piece
Concave MirrorConcave Mirror1 piece
Unknown MetalUnknown Metal1 gimbal ring, trunnions, spider
NTC Thermistor KitNTC Thermistor Kit1 bead thermistor
Leaf SpringLeaf Spring1 piece

Tools needed:

Screwdriver SetScrewdriver Set
Unknown DimensionsUnknown Dimensions
3

Fit the trigger

Pivot a trigger in the handle. A finger on it pushes the gimbal ring against the spring, so the mirror turns to face the nose opening, and at the same moment opens a small switch beside the trigger. Fit the off-on switch and two control knobs on the housing, and the meter in its back. Ours: a microswitch and a moving-coil meter.

Materials for this step:

Unknown MetalUnknown Metal1 trigger, finger, pivot
MicroswitchMicroswitch1 piece
Toggle SwitchToggle Switch1 multipole off-on
Moving-Coil Panel MeterMoving-Coil Panel Meter1 piece

Tools needed:

Screwdriver SetScrewdriver Set
4

Wire the circuit and measure

Wire the bolometer's active and passive elements as two arms of a Wheatstone bridge, with two resistors and a balancing potentiometer as the others; batteries in the handle feed it through the off-on switch. The bridge feeds a differential preamplifier with a gain potentiometer. Through the trigger switch its output charges a capacitor on the + input of a FET-input op-amp whose input bias current is under 1 pA; match the divider resistors to the op-amp's resistors within 0.1 %. Feed that op-amp's output into a summing amplifier together with an ambient correction from the bead thermistor (a fixed resistor across it, and a potentiometer to set the starting reading), and drive the meter from the sum. To use, switch on and balance the bridge; with the trigger released the mirror faces the cavity and the capacitor stores that reading. Aim at the target and pull the trigger: the meter shows the target minus the stored cavity reading, plus the ambient correction, so detector and preamplifier drift cancel. Not given: the component values.

Materials for this step:

Printed Circuit BoardPrinted Circuit Board1 piece
Op-Amp ICOp-Amp IC3 preamplifier, FET-input store, summing
ResistorResistor1 set, incl. 0.1 % matched pairs
PotentiometerPotentiometer4 pieces
Capacitor KitCapacitor Kit1 storage capacitor
BatteryBattery2 pieces
Solder WireSolder Wire1 as needed

Tools needed:

Soldering IronSoldering Iron

Materials

17

Tools Required

4

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