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Oblique-Rack Egg Beater: One Rack Turns Two Beaters Opposite Ways
Two beaters turning opposite ways had needed a bevel wheel and two pinions.
Sylvenus Walker of Boston received US 26,958, dated 24 January 1860, for an egg beater with a rack piece whose two sides are at different heights, one matching an upper pinion and the other a lower pinion; held in the left hand and vibrated back and forth with the right, it turns two pear-shaped beaters, one within the other, "in opposite directions."
This rung works out the turns per stroke, then prints the rack frame and pinions, bends the two beaters, and times a beating.
Advanced
About 4 hours, plus printing
Instructions
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1
Turns per stroke
Turns per stroke
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A rack-driven beater before it
A rack-driven beater before it
The embedded blueprint pumps a rack against one pinion. Walker gives the rack two sides at two heights for two pinions.
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Read US 26,958
Read US 26,958
"It is not contended that the use of two pear shaped egg beaters one within the other is a patentable novelty, nor the vibrating of egg beaters by means of a rack and pinions as these devices have been already used; but the arranging of the two sides of the rack piece at different elevations, one of which corresponds to the height of the upper pinion (e'), and the other to that of the lower pinion (d'), presents a feature not hitherto found in any such apparatus."
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4
Print the rack and pinions
Print the rack and pinions
Print the rack frame (/uploads/blueprints/oblique-rack-egg-beater-rack.stl) and two 10-tooth pinions (/uploads/blueprints/oblique-rack-egg-beater-pinion.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Arbor and sleeve
Arbor and sleeve
Epoxy the lower pinion to a 5 mm rod. Epoxy the upper pinion to a length of silicone tube sleeved over the rod above it, so each turns on its own.
Materials for this step:
Mild Steel Rod1 piece
Two-Part Epoxy1 pieceTools needed:
Hacksaw
Bench Vise6
6
Bend the beaters
Bend the beaters
Bend two pear-shaped loops of stainless wire 24 mm across onto the rod's foot (inner) and two 44 mm across onto the sleeve's foot (outer).
Materials for this step:
Stainless Steel Wire1 piece
Two-Part Epoxy1 pieceTools needed:
Round-nose Pliers
Flat-Nose Pliers
Digital Caliper 6-Inch7
7
Handles
Handles
Fix a hardwood handle above the pinions on a fork that holds the arbor, and another on the end of the rack frame. Slide the frame on so each side meshes its pinion.
Materials for this step:
Hardwood Dowels1 piece
Machine Screws1 piece
Hex Nut1 piece
Two-Part Epoxy1 pieceTools needed:
Cordless Drill
Drill Bit Set
Adjustable Spanner8
8
The patent drawing
The patent drawing
US 26,958 drawing sheet, public domain (expired patent).

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9
Beat egg whites
Beat egg whites
Hold the upper handle in one hand and vibrate the rack handle with the other in a bowl of two egg whites; time to stiff peaks.

Materials for this step:
Egg2 piecesTools needed:
Stainless Steel Mixing Bowl (Large)
Stopwatch10
10
Pinions that slip, beaters that turn together
Pinions that slip, beaters that turn together
Oblique-rack egg beater troubleshooting.
Flow
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11
History and honest limits
History and honest limits
**Sylvenus Walker** of Boston, assignor to William P. Spence, received US 26,958, dated 24 January 1860. With the beaters vertical, one side of the rack is higher than the other by the pinion's thickness, so the frame stands oblique to the horizon; he called that an important feature. He claimed the oblique rack and pinions in combination.
**Honest limits.** FDM prints hold food in their layer lines, so wash well and replace when worn. A level frame with one side raised stands in for his oblique one, and a silicone sleeve for his hollow shaft. Your times are the result.
Materials
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Tools Required
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