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Rocking-Chair Crossed-Groove Churn: Rocking a Seat Turns a Wheel That Gives the Dasher Two Strokes a Turn
H. D. Baker of Pittstown Corners, New York, received US 19,334, dated 16 February 1858, for operating a churn from a chair that rocks on a platform: a rod from the chair works a treadle, the treadle turns a crank shaft, and a wheel with two crossed grooves drives a bar, a lever and the dash rod.
This rung prints the grooved wheel and guides, builds the frame at tabletop scale and makes butter.
Advanced
About 6 hours, plus printing
Instructions
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Two strokes a turn
Two strokes a turn
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Rocking to churn, before it
Rocking to churn, before it
Thomas rocked the churn itself; Baker rocks the seat and gears it to a dasher.
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Read US 19,334
Read US 19,334
"This movement of the chair vibrates the treadle E which in consequence of its connection with the shaft F, by means of the rod (d) and crank, rotates said shaft F, and wheel G, the latter in consequence of the guides (f), (f), of the rod or bar H, fitting in the grooves (e), (e), giving, through the medium of the rod or bar H, and lever I, the dash rod K, a reciprocating motion, two complete strokes being given said rod at every revolution of the shaft F, and wheel G."
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Print the parts
Print the parts
Print the grooved wheel (/uploads/blueprints/rocking-chair-crossed-groove-churn-grooved-wheel.stl) and two guides (/uploads/blueprints/rocking-chair-crossed-groove-churn-guide.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
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Frame, seat and treadle
Frame, seat and treadle
Build a pine frame about 600 × 300 mm on 160 mm legs. Hang a small seat on two pendants from a rod across uprights, so it rocks; link its front by a rod to a treadle hinged low on the frame, and the treadle by a rod to a crank on a 10 mm square shaft across one end. Fix the wheel on the shaft outside the frame.
Materials for this step:
Pine Board1 piece
Plywood Sheet1 piece
Hardwood Dowels1 piece
Mild Steel Rod1 piece
Butt Hinge1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set
Screwdriver Set6
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Bar, lever and dasher
Bar, lever and dasher
Bolt the guides 70 mm apart on a pine bar so both slide in the grooves. Pivot the bar's top on a lever whose fulcrum stands on a post, and hang the dash rod from its other end into a food-grade container on a shelf at the far end.
Materials for this step:
Pine Board1 piece
Carriage Bolt1 piece
Hex Nut1 piece
Food-Grade Storage Container1 piece
Hardwood Dowels1 pieceTools needed:
Cordless Drill
Drill Bit Set
Adjustable Spanner
Hole Saw Kit7
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The build in 3D
The build in 3D
FreeCAD model of this build: the frame and platform, the rocking seat and treadle, the crossed-groove wheel with the bar's two guides in its grooves, the lever on its post and the churn with its dash rod.
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Rock and churn
Rock and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Rock the seat steadily by hand; the dasher strokes twice for each turn of the wheel. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
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Troubleshooting
Troubleshooting
Crossed-groove churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**H. D. Baker** of Pittstown Corners, Rensselaer County, New York, US 19,334, 16 February 1858. His operator sat in the chair, one foot on the treadle and one on the platform. He claimed the whole combination, not any part alone. He wrote that a crank in place of the wheel would need multiplying gearing for the same speed. Ours is tabletop size and rocked by hand; sizes are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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Tools Required
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Design Files
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