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Screw-Turned Pendulum Dash Churn: The Swing Lifts the Dasher, a Screw Turns It as It Goes
Charles A. Shaw of Biddeford, Maine, received US 16,193, dated 9 December 1856, for a swinging churn whose dasher rod, raised and lowered by the swing, carries "a helical or screw thread" in a fixed female screw, so the dasher "will also have reciprocating, rotary movements on its axis."
This rung prints the sector, pinion, twisted rod, screw plate and dasher, builds the frames and makes butter.
Advanced
About 6 hours, plus printing
Instructions
1
1
Up, down and round
Up, down and round
Loading Jupyter Notebook...
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2
A swing churn before it
A swing churn before it
Richardson's swing works the dasher up and down; Shaw's also turns it.
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3
Read US 16,193
Read US 16,193
"The dasher rod, E, is provided with a helical or screw thread, f, extending around it, and made to enter or work in a corresponding female screw, g, arranged in or applied to a cross bar, h, arranged between and fastened to the bars, b, b, and within the gate as shown in the drawings."
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4
Print the parts
Print the parts
Print the sector rack (/uploads/blueprints/screw-turned-pendulum-dash-churn-sector-rack.stl), the pinion (/uploads/blueprints/screw-turned-pendulum-dash-churn-pinion.stl), the twisted rod standing up (/uploads/blueprints/screw-turned-pendulum-dash-churn-twisted-rod.stl), the screw plate (/uploads/blueprints/screw-turned-pendulum-dash-churn-screw-plate.stl) and the dasher (/uploads/blueprints/screw-turned-pendulum-dash-churn-dasher.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Frames
Frames
Build a standing pine frame of two A-frames about 600 mm high, joined at the top. Hang a pine swinging frame of two upright bars and a floor board from 10 mm rods through the A-frames, and stand a straight-sided food-grade container on its floor. Screw the sector to the top of one upright bar, centred on its rod.
Materials for this step:
Pine Board1 piece
Mild Steel Rod1 piece
Food-Grade Storage Container1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set
Screwdriver Set6
6
Gate, rod and rocker shaft
Gate, rod and rocker shaft
Fix a cross bar between the upright bars with the screw plate over a hole, and a sliding pine gate above it. Glue 10 mm dowels into the twisted rod's ends, the lower one into the dasher, and pass the rod through the plate, its top turning freely in the gate. Mount the pinion on a 10 mm square rocker shaft in the standing frame, meshing the sector, and join an arm on it to the gate by a pine pitman.
Materials for this step:
Pine Board1 piece
Hardwood Dowels1 piece
Wood Glue1 piece
Mild Steel Rod1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set7
7
The patent drawing
The patent drawing
US 16,193 drawing sheet, public domain (expired patent).

8
8
Swing and churn
Swing and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Swing the frame steadily by its handle; the dasher rises, falls and turns. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Screw-turned pendulum churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Charles A. Shaw** of Biddeford, York County, Maine, US 16,193, 9 December 1856, signed 27 October 1856. He did not claim the up-and-down or the rotary motion from a pendulous frame each alone; he claimed the mechanism giving both at once. A twisted printed bar through a square hole stands in for his screw thread; pine, a container and printed parts for the rest. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
10- 1 piecePlaceholder
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- 2 piecesPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 1500 mlPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
Tools Required
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- 1 vendor sell this, none ship to you yetPlaceholder
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