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Sodium Hydroxide by Causticizing Soda Ash with Slaked Lime
Charlie

Created by

Charlie

11. October 2026DE
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Sodium Hydroxide by Causticizing Soda Ash with Slaked Lime

Before electrolysis took over in the 20th century, sodium hydroxide (caustic soda, lye) was made by "causticizing": treating sodium carbonate with slaked lime. Ca(OH)₂ + Na₂CO₃ → CaCO₃ + 2 NaOH. The reaction works because sodium hydroxide dissolves in water while calcium carbonate does not, so the carbonate falls out and the lye stays in solution. Soap makers did this first: a late 13th-century Yemeni book has water passed again and again through plant-ash alkali and quicklime. The soda ash later came from the Leblanc process and then the Solvay process. Evaporating the water from the solution gives solid sodium hydroxide.
Intermediate
1 day

Instructions

1

Dissolve the soda ash

Dissolve sodium carbonate in water.

Materials for this step:

Sodium Carbonate (soda ash)Sodium Carbonate (soda ash)1 as required
WaterWater1 as required

Tools needed:

Precipitation TankPrecipitation Tank
2

Add slaked lime

Stir in calcium hydroxide. Ca(OH)₂ + Na₂CO₃ → CaCO₃ + 2 NaOH. Insoluble calcium carbonate forms; the sodium hydroxide stays dissolved.

Materials for this step:

Calcium Hydroxide (Slaked Lime)Calcium Hydroxide (Slaked Lime)1 as required

Tools needed:

Precipitation TankPrecipitation Tank
3

Settle and draw off

Let the calcium carbonate settle and draw off the clear sodium hydroxide solution.

Tools needed:

Settling TankSettling Tank
4

Evaporate for solid lye

For solid sodium hydroxide, evaporate the water from the solution.

Tools needed:

EvaporatorEvaporator

Materials

3

Tools Required

3

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