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Cork Borer from Brass Tube: Edge Filed Like Two Gouges Back to Back, Steel Wire Handle (Soward, Amateur Work, 1881)
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Cork Borer from Brass Tube: Edge Filed Like Two Gouges Back to Back, Steel Wire Handle (Soward, Amateur Work, 1881)

Alfred Soward's laboratory cork-borer from Amateur Work (1881): about 4 in. of brass tube the size of the hole, one end filed on the outside to a ring-shaped cutting edge, a brass flange on the other end to strengthen it, and a steel wire pushed through a cross hole as a handle. Turned like a gimlet, it cuts a clean, centred hole for a glass tube.
Beginner
An hour

Instructions

1

Read Soward

"This latter instrument is simply a piece of brass tube about 4 in. long, and of a diameter suited to the hole required."
2

Cut the tube

Cut about 4 in. (100 mm) of brass tube whose outside diameter matches the hole you need (he takes 3/8 in., about 10 mm, for a glass tube). Square both ends.

Materials for this step:

Brass TubeBrass Tube1 piece

Tools needed:

Bench ViseBench Vise
HacksawHacksaw
Files (Hand File)Files (Hand File)
3

File the cutting edge

File one end on the outside only, all round, to a thin cutting edge: like two gouges put together with their hollow sides facing (B in his fig. 7). Leave the bore untouched.

Tools needed:

Bench ViseBench Vise
Files (Hand File)Files (Hand File)
Needle FilesNeedle Files
4

Fit the flange

Fit a small brass ring or flange round the other end to strengthen it (D in fig. 7). Ours: cut it from brass sheet and soft-solder it on.

Materials for this step:

Brass SheetBrass Sheet1 piece
Solder WireSolder Wire1 piece
FluxFlux1 piece

Tools needed:

Tin SnipsTin Snips
Drill PressDrill Press
Drill Bit SetDrill Bit Set
Soldering IronSoldering Iron
5

Cross hole and handle

Below the flange, drill a hole straight across the tube for a piece of steel wire. Push the wire through so it stands at right angles to the tube as a handle (C in fig. 7, drawn with a head on one end).

Materials for this step:

Steel WireSteel Wire1 piece

Tools needed:

Drill PressDrill Press
Drill Bit SetDrill Bit Set
Files (Hand File)Files (Hand File)
6

Troubleshooting

Cork borer troubleshooting.

Flow

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7

History and honest limits

From Alfred W. Soward, "Filters: Their Construction and Maintenance" I, **Amateur Work, Illustrated**, vol. I (1881), pp. 131-133 and fig. 7 (checked on the archive.org scan amateurworkillus11881lond). To use it, hold the cork's small end against a wall or the bench edge, press on the centre of the large end and turn like a gimlet, giving the cork a quarter turn left after each quarter turn of the borer right. A bought set of four then cost 1s. He does not say how the flange is fixed: soft solder, the metric figures and the tools are ours.

Materials

5

Tools Required

8

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