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Swing-Valve Gambrel Box Churn: A Pendulum Frame of Swinging Beaters in a Tapering Box
Lewis W. Beecher of Avon, New York, received US 18,671, dated 24 November 1857, for a churn box "of a pyramidal shape, with gambrel shaped ends" of double tin, and a pendulum dash frame with a flat lifting beater and two swing beaters that turn an eighth of a circle each way, dividing the cream into two diagonal currents at each swing.
This rung prints the box at one third of his size, the frame and the swing beaters, and makes butter.
Intermediate
About 4 hours, plus printing
Instructions
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1
His box at one third
His box at one third
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2
Floats that swing in a frame, before it
Floats that swing in a frame, before it
Clement's floats fold on the stroke; Beecher's beaters swing an eighth of a circle and split the cream.
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3
Read US 18,671
Read US 18,671
"When the frame is put in motion one half of the cream is forced up and against the end of the churn box in the shape of a wedge, and is then divided by the rod D. The lower part passes through upon the lower valve in an upward diagonal direction to the opposite end of the churn box at the same time the upper part passes downward in a diagonal direction to the same end that the other part did."
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4
Print the parts
Print the parts
Print the box (/uploads/blueprints/swing-valve-gambrel-box-churn-box.stl) standing up, the dash frame (/uploads/blueprints/swing-valve-gambrel-box-churn-dash-frame.stl) flat, and two swing beaters (/uploads/blueprints/swing-valve-gambrel-box-churn-swing-beater.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Frame and beaters
Frame and beaters
Pin the two swing beaters in the frame's holes with 3 mm stainless rods so each swings freely; the dividing rod between them limits each to about an eighth of a circle. Hang the frame from a 4 mm rod through the box's pivot holes near the top.
Materials for this step:
Mild Steel Rod1 pieceTools needed:
Hacksaw
Cordless Drill6
6
Lever and lid
Lever and lid
Fix a pine lever to the frame's top, bent over the box to a hand staff. Cut a two-piece lid from thin plywood with a slot for the lever.
Materials for this step:
Pine Board1 piece
Plywood Sheet1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Coping Saw
Screwdriver Set7
7
The patent drawing
The patent drawing
US 18,671 drawing sheet, public domain (expired patent).

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8
Temper and churn
Temper and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 350 ml, under half full. Stand the box in a tub of cold or warm water as he did, to set the temperature. Swing the frame steadily by the hand staff; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Materials for this step:
Heavy Cream350 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Swing-valve churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Lewis W. Beecher** of Avon, Livingston County, New York, US 18,671, 24 November 1857. He made the box of double tin and tempered it by standing it in a tub of hot or cold water. The specification leaves the lower beater's width blank and gives the upper one as 7 inches. He claimed the swing valves or beaters. A printed box at one third size stands in for his tin box. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
8- 1 piecePlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
- 350 mlPlaceholder
- 1 piecePlaceholder
- 1 piecePlaceholder
Tools Required
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- 1 vendor sell this, none ship to you yetPlaceholder
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