Collaboration
ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
Canoe Sailing Rig: Bamboo Mast, 9 ft Lateen Sail, Clamp-In Mast Thwart and Leeboards (Boy Mechanic, 1919)
Woody

Created by

Woody

13. November 2026NO
1
0
0
0
0

Canoe Sailing Rig: Bamboo Mast, 9 ft Lateen Sail, Clamp-In Mast Thwart and Leeboards (Boy Mechanic, 1919)

Stillman Taylor's sailing outfit for a 16 ft open canoe from The Boy Mechanic, Book 3 (1919): a 6 ft 10 in bamboo mast, a 9 ft lateen sail of cotton sheeting on two bamboo spars, a mast thwart and leeboard thwart that clamp to the gunwales with brass lantern-board hooks, and leeboards set by thumb nuts. Steer with the paddle.
Intermediate
A few days

Instructions

1

Rig sizes and sail area

Loading Jupyter Notebook...
2

Read The Boy Mechanic, Book 3

"The lateen rig is best for an open canoe, because a shorter mast is required for the same sail area ... It is not safe to rig a canoe too heavily, and the rig described has been found to be well proportioned."
3

Make the mast

Cut bamboo 1-1/2 in across to 6 ft 10 in (carpet dealers' rolling bamboo of 1-1/2 to 2 in serves). Whittle a tapered wooden plug about 3 in long to wedge firmly in the top without splitting the cane, bore a small hole through the cane 2 in from the top, and fix a screw eye into the plug for the halyard. Drive small brads through the cane into the plug, and fit a brass ferrule over the end.

Materials for this step:

Bamboo PolesBamboo Poles1 piece
Hardwood BoardHardwood Board1 piece
Screw EyeScrew Eye1 piece
NailsNails1 piece
Metal RingMetal Ring1 piece

Tools needed:

Hand SawHand Saw
Leather KnifeLeather Knife
Hand DrillHand Drill
HammerHammer
4

Make the spars

Use two bamboo fishing rods, 1 in at the butt and 10 ft long, as gaff and boom. Fix a 1-1/2 in screw eye with a 1/2 in eye at the end of each and join the spar ends with a 1-1/2 in brass split ring and a 1-3/4 in brass S hook. Fasten the 2 in brass boom jaw on the boom with its open end 18 in from the boom's forward end.

Materials for this step:

Bamboo RodBamboo Rod2 pieces
Screw EyeScrew Eye2 pieces
Split RingSplit Ring1 piece
S-HookS-Hook1 piece
Boom JawBoom Jaw1 piece
Wood ScrewsWood Screws1 piece

Tools needed:

Hand DrillHand Drill
Screwdriver - FlatScrewdriver - Flat
Tape MeasureTape Measure
5

Sew the sail

Lay the spars on the cloth and pencil a triangle 9 ft on each side. Sew the widths of 1 yd unbleached cotton sheeting together, lapped about 1/2 in and stitched close to both edges, preferably on a machine. Sew bights (folds) 1/2 in wide, 6 in apart, parallel with the leech. Reinforce the corners with segments of cloth. Along the edges lashed to the spars fold and sew 1 in hems, running a 1/2 in tape into the leech hem; fasten the tape to the spar at each end to take up stretch and stop a flapping leech.

Materials for this step:

Cotton ClothCotton Cloth8 yard
Sewing ThreadSewing Thread1 piece
Cotton Twill TapeCotton Twill Tape1 piece

Tools needed:

Sewing MachineSewing Machine
ScissorsScissors
PencilPencil
Tape MeasureTape Measure
6

Make the thwarts and mast step

Mast thwart: two cedar or pine boards 28 by 10 by 3/8 in and a piece 27-1/2 by 3-1/2 by 3/4 in, made as in the plate with a hole in the centre for the mast and a brass lantern-board hook at each end to clamp it to the gunwales. Mast step: a block 5 by 2-1/2 by 1 in, shaped neatly, fixed to the grating (or the ribs). Leeboard thwart: cedar or white pine 5 ft by 4 by 7/8 in, with short upright ends set at an angle to the canoe's curve so it wedges in just aft of the mast; groove the ends to the thwart and screw them on. He gives no leeboard sizes; bolt a leeboard to each end with a 3 in by 5/16 in brass bolt, washer and thumb nut so its angle can be set.

Materials for this step:

Cedar BoardCedar Board4 pieces
Lantern-Board HookLantern-Board Hook4 pieces
Stove BoltStove Bolt2 pieces
Flat WasherFlat Washer2 pieces
Wing NutWing Nut2 pieces
Wood ScrewsWood Screws1 piece

Tools needed:

Hand SawHand Saw
Coping SawCoping Saw
Hand PlaneHand Plane
ChiselsChisels
Brace and BitBrace and Bit
Screwdriver - FlatScrewdriver - Flat
7

Finish and rig

Smooth all woodwork with sharp tools, sandpaper lightly, and give three coats of spar varnish. Lash the sail to the spars, run the 1/4 in cotton-rope halyard through the screw eye at the masthead until the gaff is close to the top, and find the balance by tying the halyard at different points along the gaff. Run the halyard under the forward thwart to the stern, never tied to it, and loop the main sheet round a thwart and hold it, never made fast.

Materials for this step:

SandpaperSandpaper1 piece
Spar VarnishSpar Varnish1 piece
Cotton RopeCotton Rope1 piece

Tools needed:

Wide Paint BrushWide Paint Brush
ScissorsScissors
8

Sailing safely

Canoe sailing.

Flow

Loading...
9

History and honest limits

From "How to Build a Canoe, Part II" by Stillman Taylor, in **The Boy Mechanic, Book 3**, Popular Mechanics, 1919 (Project Gutenberg 71856; checked on the archive.org scan boymechanic0003unse, pp. 86-88). He gives no leeboard sizes (they vary with the canoe); the list calls the leeboard bolts brass stove bolts with thumb nuts and the text carriage bolts with wing nuts. Cedar for the leeboards, the sail area and the metric figures are ours.

Materials

21

Tools Required

14

Related Blueprints

These blueprints share knowledge with this one โ€” techniques, materials, or principles that connect them in the learning graph.

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...