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The Leaf Spring: A Beam That Carries the Load and Locates the Axle
Emma

Created by

Emma

27. September 2026SE
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The Leaf Spring: A Beam That Carries the Load and Locates the Axle

Stack strips of spring steel, longest on top and each shorter one below, clamp them at the middle to an axle and hang the ends from the body: that is the leaf spring. It is the carriage spring of the early 1800s — Obadiah Elliott's elliptic spring of 1804 let coaches do away with the heavy perch that held the axles together — and it is still under most lorries and many pick-ups. It does three jobs at once: it carries the load, it locates the axle so no other links are needed, and the leaves rubbing on each other damp the motion a little. This rung works out a leaf spring's rate and the ride frequency it gives, and builds one from spring-steel strip to measure.
Beginner
About 3 hours

Instructions

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Rate and ride frequency

Loading Jupyter Notebook...
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Build a small leaf spring and measure it

Cut four strips of spring-steel strip: 300, 240, 180 and 120 mm long. Stack them centred, longest on top, and clamp them together at the middle with a bolt through a small hole (or a clamp). Bend a small eye at each end of the top leaf, or hook it over two dowels set 300 mm apart on a board. Hang weights from the centre in steps and measure the sag with the steel rule. The slope of load against sag is the rate. Compare with the notebook's formula for your strip's width and thickness (measure them with calipers). Now remove the two shortest leaves and repeat: the rate falls — and the top leaf now bends into a sharper curve at the centre, where it would crack first.

Materials for this step:

Spring Steel StripSpring Steel Strip1 set
Machine ScrewsMachine Screws2 pieces
Hardwood DowelsHardwood Dowels1 set
Plywood SheetPlywood Sheet1 sheet

Tools needed:

Bench ViseBench Vise
Digital Caliper 6-InchDigital Caliper 6-Inch
Steel RulerSteel Ruler
Force Meter (Spring Scale)Force Meter (Spring Scale)
Leather Work GlovesLeather Work Gloves
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History and context

Laminated carriage springs developed through the eighteenth century; **Obadiah Elliott's elliptic spring of 1804** (a British patent) let coaches be built without the perch, and the semi-elliptic form went on to railway wagons and motor vehicles. No patent number is asserted here. **Honest limits.** A leaf spring is heavy for the energy it stores. The friction between leaves damps small bumps poorly and large ones harshly, and changes as the leaves rust. And because the spring also locates the axle, the axle can wind up under hard acceleration and braking.

Materials

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Tools Required

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CC0 Public Domain

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