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The Sirocco Fan: Many Shallow Forward-Curved Blades
Look inside a cooker hood, a car's heater or a furnace blower and you find a squirrel cage: a drum of many narrow blades, each curved forward, spinning in a spiral casing. Samuel Cleland Davidson of Belfast patented it in 1898–1900 as the 'Sirocco' fan, and his own specification gives its proportions.
Forward-curved blades throw the air off the rim faster than the rim itself moves, so a small, slow wheel moves a lot of air quietly. The price is a power curve that keeps rising with flow: a Sirocco blower with its duct removed can overload its own motor.
This rung prints a Sirocco wheel to Davidson's proportions and a backward-curved wheel of the same size, and measures the difference.
Intermediate
About 5 hours
Instructions
1
1
Read Davidson's proportions
Read Davidson's proportions
US 662,395, 'Centrifugal Fan or Pump', filed 21 September 1898. The rotor is *"constructed with numerous thin elongated blades arranged in substantially drum form"*, enclosing *"a relatively large and practically unobstructed intake-chamber"*.
The numbers are in the text: each blade's length should be *"at the least three times their depth"* and *"preferably as much as nine or more times"*; in the preferred form the intake chamber's diameter is *"ten times the depth of the individual blades"*. Curved blades are mounted so that *"their concave faces are toward the direction of rotation"* with the outer edges *"tilted forward slightly"*.
Those three ratios are the design brief for step 3.
2
2
Why forward curving, and what it costs
Why forward curving, and what it costs
Loading Jupyter Notebook...
3
3
Print two wheels and a scroll
Print two wheels and a scroll
**Sirocco wheel:** 100 mm outside diameter, 36 shallow blades each 8 mm deep radially (an intake about ten times that across, per Davidson), 75 mm long (over nine times the depth), each blade curved with its concave face forward. A solid back disc carries the hub; the front is an open ring.
**Backward-curved wheel:** same diameter and width, 8 thicker blades curving the other way.
**Scroll casing:** a spiral whose gap to the wheel grows round to a rectangular outlet, with a round inlet on the axis. Mount the hobby motor behind it, wheel on its shaft.
Materials for this step:
PETG Filament120 g
Hobby Motor - Gear1 piece
Machine Screws6 piecesTools needed:
FDM 3D Printer
Digital Caliper 6-Inch
Hex Key Set4
4
Measure flow and motor current, open and throttled
Measure flow and motor current, open and throttled
Run each wheel from the bench supply at the same voltage. Hold the anemometer across the outlet and read the air speed; flow is air speed × outlet area. Read the motor current on the supply.
Then throttle the outlet with a card, in steps from open to nearly closed, and read both again at each step.
The Sirocco wheel moves more air at the same speed. Watch its current: it is highest with the outlet wide open and falls as you close it — the notebook's rising power curve, measured. The backward-curved wheel's current changes far less. That is why a Sirocco blower must never be run without the duct it was sized for.
Tools needed:
DC Power Supply
Handheld Anemometer
Digital Tachometer
Steel Ruler5
5
History and context
History and context
**US 662,395, 'Centrifugal Fan or Pump', Samuel Cleland Davidson of Belfast, Ireland; filed 21 September 1898, patented 27 November 1900.** Davidson's Sirocco Engineering Works had begun with tea-drying machinery — hot air blown through leaves — and the fan grew out of the need to move large volumes of warm air. It became standard for ventilation, mine and ship fans, and it is still the small blower in countless appliances.
**Honest limits.** Forward-curved fans are less efficient than good backward-curved ones, and their rising power curve can overload the motor when the system resistance falls. Their many small blades collect dust and grease. They suit low pressures and large flows, not high pressures.
Materials
3- 120 gPlaceholder
- Hobby Motor - Gear10% commission1 piece$2.53
- 6 piecesPlaceholder
Tools Required
7- Placeholder
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Estimated Total
What the maker bought. Materials shown without a price are sourced wherever you buy them.
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