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Silver Solder of Silver and Red Copper With a Burnt Wine-Stone Flux (Theophilus, 12th Century)
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14. November 2026NO
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Silver Solder of Silver and Red Copper With a Burnt Wine-Stone Flux (Theophilus, 12th Century)

How Theophilus soldered silver in the 12th century: an alloy of two parts pure silver and a third part red copper, rasped to filings, laid on a joint painted with a flux of burnt wine-stone (tartar) ground with water and salt, and flowed in the coals with a long gentle blast.
Intermediate
About half a day

Instructions

1

The alloy

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2

Read De Diversis Artibus, Book III

"Weigh two parts of pure silver, and a third (part) of red copper, and mix and finely rasp into a clean vessel."
3

Make the solder

Weigh two parts of pure silver and a third part of red copper, melt them together, and rasp the alloy finely into a clean vessel; keep the filings in a quill.

Materials for this step:

Fine SilverFine Silver1 piece
CopperCopper1 piece

Tools needed:

Balance ScaleBalance Scale
CrucibleCrucible
Crucible TongsCrucible Tongs
Blacksmith ForgeBlacksmith Forge
BellowsBellows
RaspRasp
Quill PenQuill Pen
4

Make the flux

Take wine-stone from a vessel in which good wine has stood a long time, tie pieces in a cloth and put it in the fire until no more vapour comes from it. When cool, blow off the cloth ash and grind the burnt stone in a copper vessel with a round mallet, mixing in water and salt until it is as thick as lees.

Materials for this step:

Wine StoneWine Stone1 piece
Cotton ClothCotton Cloth1 piece
SaltSalt1 piece

Tools needed:

Blacksmith ForgeBlacksmith Forge
20-Liter Bucket20-Liter Bucket
Wooden MalletWooden Mallet
5

Solder

With a thin piece of wood paint the flux round the joint inside and out, shake the filed solder over it with a small iron, and dry it. Paint more flux on, more thickly than before, put the work in the fire, cover it with coals and blow gently with a long breath until the solder has melted. Take it out, let it cool slightly and wash it. If the joint is not firm, do it again. Then file and scrape it smooth.

Tools needed:

Blacksmith ForgeBlacksmith Forge
BellowsBellows
Crucible TongsCrucible Tongs
Files (Hand File)Files (Hand File)
6

Troubleshooting

Soldering troubleshooting.

Flow

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7

History and honest limits

From Theophilus, **De Diversis Artibus**, Book III, chapter XXXI, translated by Robert Hendrie (1847) (checked on the archive.org scan essayuponvarious00hend, pp. 241-243). "A third (part)" can be read two ways; both are shown. Melting the alloy before rasping, the tools and the diagram are ours.

Materials

5
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  • 1 piece
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  • 1 piece
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  • 1 piece
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Tools Required

10

CC0 Public Domain

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