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Utility Knife: Strip-Made Blades and a Moulded Handle
Emma

Created by

Emma

11. October 2026SE
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Utility Knife: Strip-Made Blades and a Moulded Handle

Utility knife blades are made from a coil of carbon steel strip. A punch press punches the notches along it, the strip is scored across where each blade will break off, and it is coiled again and hardened and tempered, in a vacuum furnace or in line, typically to about 58 Rockwell C. The hard strip is then ground, honed and stropped along one edge, and snapped at each score line into trapezoid blades. Snap-off blades use the same idea: the break comes at the score lines, where the metal is thinnest. The handle that holds the replaceable blade is die-cast metal or moulded plastic.
Advanced
Continuous (industrial)

Instructions

1

Punch the strip

Run the carbon steel strip through a punch press to punch the notches at regular spacing.

Materials for this step:

Carbon Steel StripCarbon Steel Strip10 kg

Tools needed:

Punch PressPunch Press
2

Score

Score the strip across at each blade's side edge: these lines are where it will later snap.

Tools needed:

Strip Scoring RollsStrip Scoring Rolls
3

Harden and temper

Coil the strip and harden and temper it, to about 58 Rockwell C.

Tools needed:

Strip Hardening and Tempering FurnaceStrip Hardening and Tempering Furnace
4

Grind the edge

Grind, hone and strop one side of the strip to a straight cutting edge.

Tools needed:

Blade Edge Grinding and Honing LineBlade Edge Grinding and Honing Line
5

Snap into blades

Snap the strip at each score line into trapezoid blades.
6

Handle

Mould the handle that holds and retracts the blade, here in plastic.

Materials for this step:

ABS PelletsABS Pellets0.1 kg

Tools needed:

Injection Moulding MachineInjection Moulding Machine

Materials

2

Tools Required

5

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