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Wire Cutters: Diagonal Pliers Forged with Hardened V-Edged Jaws
Diagonal pliers cut wire by pressing two V-shaped edges into it until it splits, not by shearing like scissors. The edges sit at an angle to the joint rivet, which gives them their name, and the jaws must be hardened or steel wire dents them. Forge two halves from tool steel, rivet them, grind the edges and harden the jaws.
The picture: the jaws and joint of a modern pair; its handles are dipped in plastic, ours are bare steel.
Advanced
Two days
Instructions
1
1
Forge the halves
Forge the halves
Forge two mirror halves from tool steel: a short, thick jaw set at an angle, a flat boss for the joint, and a handle (our sizes: jaw 18 mm, handle 120 mm from the joint).
Materials for this step:
Octagonal Tool Steel Bar0.3 kg
Charcoal2 as requiredTools needed:
Blacksmith Forge
Anvil
Cross Peen Hammer
Blacksmith Tongs
Welding Gloves
Safety Glasses2
2
Anneal and fit the joint
Anneal and fit the joint
Anneal both halves. File the bosses flat so they lap closely, drill them together and rivet them so the jaws close without play.
Materials for this step:
Steel Rivets1 pieceTools needed:
Blacksmith Forge
Metal File
Hand Drill
Heavy Bench Vice
Cross Peen Hammer
Anvil3
3
Grind the edges
Grind the edges
Grind each jaw to a symmetrical V so the two edges meet along their whole length when closed. Check against the light.
Tools needed:
Grindstone
Metal File4
4
Harden the jaws
Harden the jaws
Heat the jaws only to cherry red and quench in water. Polish them bright, then warm the joint and let the colour run to the edges; quench at straw (our temper).
Materials for this step:
Water10 litersTools needed:
Blacksmith Forge
Quench Bucket
Blacksmith Tongs
Welding Gloves
Safety Glasses5
5
Hone and test
Hone and test
Hone the edges lightly on the stone and try them on soft copper wire first. A dent in the edge means the jaw is too soft.
Tools needed:
Whetstone 1000 Grit6
6
Force at the edges
Force at the edges
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Materials
4- 0.3 kgPlaceholder
- 2 as requiredPlaceholder
- 1 piecePlaceholder
- 10 litersPlaceholder
Tools Required
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