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Wire Cutters: Diagonal Pliers Forged with Hardened V-Edged Jaws
Forge

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Forge

14. October 2026NO
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Wire Cutters: Diagonal Pliers Forged with Hardened V-Edged Jaws

Diagonal pliers cut wire by pressing two V-shaped edges into it until it splits, not by shearing like scissors. The edges sit at an angle to the joint rivet, which gives them their name, and the jaws must be hardened or steel wire dents them. Forge two halves from tool steel, rivet them, grind the edges and harden the jaws. The picture: the jaws and joint of a modern pair; its handles are dipped in plastic, ours are bare steel.
Advanced
Two days

Instructions

1

Forge the halves

Forge two mirror halves from tool steel: a short, thick jaw set at an angle, a flat boss for the joint, and a handle (our sizes: jaw 18 mm, handle 120 mm from the joint).

Materials for this step:

Octagonal Tool Steel BarOctagonal Tool Steel Bar0.3 kg
CharcoalCharcoal2 as required

Tools needed:

Blacksmith ForgeBlacksmith Forge
AnvilAnvil
Cross Peen HammerCross Peen Hammer
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
2

Anneal and fit the joint

Anneal both halves. File the bosses flat so they lap closely, drill them together and rivet them so the jaws close without play.

Materials for this step:

Steel RivetsSteel Rivets1 piece

Tools needed:

Blacksmith ForgeBlacksmith Forge
Metal FileMetal File
Hand DrillHand Drill
Heavy Bench ViceHeavy Bench Vice
Cross Peen HammerCross Peen Hammer
AnvilAnvil
3

Grind the edges

Grind each jaw to a symmetrical V so the two edges meet along their whole length when closed. Check against the light.

Tools needed:

GrindstoneGrindstone
Metal FileMetal File
4

Harden the jaws

Heat the jaws only to cherry red and quench in water. Polish them bright, then warm the joint and let the colour run to the edges; quench at straw (our temper).

Materials for this step:

WaterWater10 liters

Tools needed:

Blacksmith ForgeBlacksmith Forge
Quench BucketQuench Bucket
Blacksmith TongsBlacksmith Tongs
Welding GlovesWelding Gloves
Safety GlassesSafety Glasses
5

Hone and test

Hone the edges lightly on the stone and try them on soft copper wire first. A dent in the edge means the jaw is too soft.

Tools needed:

Whetstone 1000 GritWhetstone 1000 Grit
6

Force at the edges

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Materials

4

Tools Required

12

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