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Rotary-Tub Spout Churn: A Friction Wheel Spins the Tub, a Fixed Spout Catches the Climbing Cream and Jets It Into a Basket
Buttercup

Created by

Buttercup

11. November 2026IE
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Rotary-Tub Spout Churn: A Friction Wheel Spins the Tub, a Fixed Spout Catches the Climbing Cream and Jets It Into a Basket

Clark Wright and William Phelps of Sycamore, Illinois, received US 28,802, dated 19 June 1860, for a churn. The tub itself spins, carried on a plate that rests on a crank-turned friction wheel. The cream climbs the side until a flange stops it, where a fixed spout catches it and shoots it into a perforated basket hung loose in the middle; the butter collects in the basket while the milk runs out through its holes and climbs again. The patent gives no sizes; every size here is ours.
Advanced
About 2 days, plus printing

Instructions

1

How fast the tub must turn for the cream to climb

Loading Jupyter Notebook...
2

Cream flung outward and jetted, three months before

Sangster spins paddles to fling the cream. Wright and Phelps spin the whole tub.
3

Read US 28,802

"A quantity of cream being placed in the tub F, and the latter rapidly rotated by means of the crank D and friction wheel E, the cream ascends the sides of the tub by centrifugal force until arrested by the flange f and being caught by the spout K is deflected inward and projected in a forcible and continuous stream into the basket H, causing violent agitation in the body of cream as well as friction as it flows out through the apertures in the basket."
4

Print the basket H

Perforated cone basket 160 mm across at the top, 130 at the bottom, 150 tall, with a hub bored 12.6 mm. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Design FileSTLCC0 - Free
5

Print the spout K

Curved spout 40 mm wide, its mouth at the wall turning inward over 55 mm, with a hanger and a clamp that slides along the bar I. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Design FileSTLCC0 - Free
6

Base A, standard B, spindle G and plate g

Make a hardwood base 520 x 560 mm. Screw a hardwood standard 60 mm square in its middle, its top bored 16.6 mm to take a 16 mm stainless spindle. Cut a plywood disk plate 300 mm across, fix the spindle in its centre, and screw the bucket down on it, sealing the screw heads inside with silicone. Screw a ring of HDPE sheet, 26 mm wide, inside the bucket 340 mm up as the flange f, and a hardwood socket bored 12.6 mm in the floor's centre.

Materials for this step:

Hardwood BoardHardwood Board2 pieces
Plywood SheetPlywood Sheet1 piece
Stainless Steel RodStainless Steel Rod1 piece
20-Liter Bucket20-Liter Bucket1 piece
HDPE SheetHDPE Sheet1 piece
Hardwood BlockHardwood Block1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws16 pieces
Silicone SealantSilicone Sealant1 piece

Tools needed:

Table SawTable Saw
JigsawJigsaw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Spade Bit SetSpade Bit Set
Bar ClampBar Clamp
Screwdriver SetScrewdriver Set
7

Friction wheel E, shaft C and crank D

Turn a hardwood wheel E 220 mm across with its rim rounded in section, as the patent's "regular convexity". Bolt two hardwood bearing blocks to the base so a 16 mm stainless shaft C runs straight out from under the spindle, at a height where the wheel, fixed on its inner end 50 mm from the spindle, just carries the plate. The shaft must point at the spindle, so the wheel rolls on the plate without scrubbing. Fix the wheel on the shaft, and a hardwood crank D with a dowel handle on its end; hold it with collars.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Stainless Steel RodStainless Steel Rod1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece
Carriage BoltCarriage Bolt4 pieces
Wing NutWing Nut4 pieces
Shaft CollarShaft Collar2 pieces

Tools needed:

Wood LatheWood Lathe
SandpaperSandpaper
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Adjustable SpannerAdjustable Spanner
8

Standards J, bar I, pin, basket H and spout K

Stand two hardwood standards J 30 x 30 mm either side of the bucket and join their tops with a bar I across it, bored 12.6 mm over the centre. Drop a 12 mm stainless pin through the bar into the floor socket and slide the basket onto it so it turns freely. Clip the spout's clamp on the bar so its mouth sits just under the flange, close to the wall, facing against the tub's turn; slide it in or out to suit.

Materials for this step:

Hardwood BoardHardwood Board1 piece
Stainless Steel RodStainless Steel Rod1 piece
Wood ScrewsWood Screws6 pieces
Wood GlueWood Glue1 piece
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Table SawTable Saw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Tape MeasureTape Measure
9

The build in 3D

FreeCAD model of this build, the tub cut open: the spindle and plate on the friction wheel and crank, the flange, the basket on its pin, the spout hanging from the bar, and the standards.
Design FileBLENDCC0 - Free
10

Churn

Pour about 5 litres of heavy cream at about 15 °C, checked with the thermometer, into the tub around the basket. Turn the crank briskly, timing it, until the cream climbs to the flange and runs from the spout into the basket. Keep on until the butter has gathered in the basket. Lift out the pin and basket with the butter, pour off the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream5 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
11

Troubleshooting

Rotary-tub churn troubleshooting.

Flow

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12

History and honest limits

**Clark Wright** and **William Phelps** of Sycamore, DeKalb County, Illinois, US 28,802, 19 June 1860, "Churn". They claimed the rotary tub, stationary spout and basket together. Their wheel and plate meet as two crossed discs, the wheel's rounded rim avoiding both side thrust and broad rubbing faces. Every size here is ours.

Materials

17

Tools Required

17

Design Files

3

CC0 Public Domain

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