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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
Ed

Yenziwe ngu-

Ed

11. uMfumfu 2026FI
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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed

An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Osezingeni eliphezulu
Factory process

Imiyalelo

1

Cut the foils and paper

Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.

Izinto zokwakha zalesi sinyathelo:

Ifoyili ye-anode eqoshiwe neyakhiweIfoyili ye-anode eqoshiwe neyakhiwe1 as required
Ifoyili Le-aluminiumIfoyili Le-aluminium1 as required
Iphepha lokuhlukanisa le-capacitorIphepha lokuhlukanisa le-capacitor1 as required
2

Wind

Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.

Amathuluzi adingekayo:

Umshini wokugoqa ama-capacitorUmshini wokugoqa ama-capacitor
3

Impregnate

Soak the winding with electrolyte under vacuum.

Izinto zokwakha zalesi sinyathelo:

I-ethylene glycolI-ethylene glycol1 as required
I-boric acidI-boric acid1 as required

Amathuluzi adingekayo:

Igumbi lokucwilisa ngevakhumuIgumbi lokucwilisa ngevakhumu
4

Case and seal

Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.

Izinto zokwakha zalesi sinyathelo:

Ithini le-aluminium le-capacitorIthini le-aluminium le-capacitor1 ucezu
Idiski yenjoloba yokuvalaIdiski yenjoloba yokuvala1 ucezu
Ishubhu elifinyelayo ngokushisaIshubhu elifinyelayo ngokushisa1 ucezu
5

Post-form and test

Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.

Amathuluzi adingekayo:

Ishalofu lokwakha kabusha ekushiseni okuphezuluIshalofu lokwakha kabusha ekushiseni okuphezulu

Izinto

8

Amathuluzi Adingekayo

3

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