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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Osezingeni eliphezulu
Factory process
Imiyalelo
1
1
Cut the foils and paper
Cut the foils and paper
Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.
Izinto zokwakha zalesi sinyathelo:
Ifoyili ye-anode eqoshiwe neyakhiwe1 as required
Ifoyili Le-aluminium1 as required
Iphepha lokuhlukanisa le-capacitor1 as required2
2
Wind
Wind
Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.
Amathuluzi adingekayo:
Umshini wokugoqa ama-capacitor3
3
Impregnate
Impregnate
Soak the winding with electrolyte under vacuum.
Izinto zokwakha zalesi sinyathelo:
I-ethylene glycol1 as required
I-boric acid1 as requiredAmathuluzi adingekayo:
Igumbi lokucwilisa ngevakhumu4
4
Case and seal
Case and seal
Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.
Izinto zokwakha zalesi sinyathelo:
Ithini le-aluminium le-capacitor1 ucezu
Idiski yenjoloba yokuvala1 ucezu
Ishubhu elifinyelayo ngokushisa1 ucezu5
5
Post-form and test
Post-form and test
Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.
Amathuluzi adingekayo:
Ishalofu lokwakha kabusha ekushiseni okuphezuluIzinto
8- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- Isibambeli
- 1 ucezuIsibambeli
- Isibambeli
Amathuluzi Adingekayo
3- Isibambeli
- Isibambeli
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