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Charcoal Air Furnace for Crucibles, Drawn by a Chimney
Forge

Yenziwe ngu-

Forge

14. uMfumfu 2026NO
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Charcoal Air Furnace for Crucibles, Drawn by a Chimney

The chemist's furnace for melting in crucibles needs no bellows: a firebrick box closed on every side, air entering only under the grate, and a tall chimney to draw it through the burning charcoal. George Fownes (1856) describes it; a sliding damper in the flue sets the heat, from dull red upward. The picture: a 16th-century assay workshop woodcut with wind furnaces, one on a tripod, for melting silver in crucibles (Deutsche Fotothek).
Ophakathi
Two days, plus drying

Imiyalelo

1

Fireclay mortar

Mix fireclay and fine sand with water to a stiff, smooth mortar (our mix: about one part clay to one of sand).

Izinto zokwakha zalesi sinyathelo:

Ubumba Obumelana NomliloUbumba Obumelana Nomlilo10 kg
Isihlabathi EsicolekileIsihlabathi Esicolekile10 kg
AmanziAmanzi8 amalitha

Amathuluzi adingekayo:

IbhakedeIbhakede
Ifosholo LesandlaIfosholo Lesandla
2

Ash pit and grate

Lay a level firebrick base and build a low ash pit with an opening at the front. Forge bars from wrought iron rod and set them across the top as the grate, a finger's width apart.

Izinto zokwakha zalesi sinyathelo:

Isitini Esimelana NomliloIsitini Esimelana Nomlilo20 izicucu
Induku yensimbi ekhandiweInduku yensimbi ekhandiwe2 m

Amathuluzi adingekayo:

Ifosholo LesandlaIfosholo Lesandla
Isilinganiso SokulinganaIsilinganiso Sokulingana
Iziko lomkhandi wensimbiIziko lomkhandi wensimbi
Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
3

Fire box

Build a square box of firebricks on the grate, wide enough for a crucible with a hand's width of charcoal all round, and tall enough to cover it. Joint every brick thinly with the fireclay mortar.

Izinto zokwakha zalesi sinyathelo:

Isitini Esimelana NomliloIsitini Esimelana Nomlilo40 izicucu

Amathuluzi adingekayo:

Ifosholo LesandlaIfosholo Lesandla
Isilinganiso SokulinganaIsilinganiso Sokulingana
4

Flue, chimney and damper

Lead a flue out near the top into a tall chimney pipe. Fit an iron sliding plate across the flue as a damper. Close the top with a loose firebrick lid.

Izinto zokwakha zalesi sinyathelo:

Ipayipi likashimulaIpayipi likashimula1 ucezu
Ishidi lensimbi (elikhandiwe)Ishidi lensimbi (elikhandiwe)1 ucezu

Amathuluzi adingekayo:

Ifosholo LesandlaIfosholo Lesandla
5

Dry and first fire

Let the mortar dry for days, then light a small charcoal fire and raise it slowly over an hour or two so the joints do not crack.

Izinto zokwakha zalesi sinyathelo:

AmalahleAmalahle10 kg

Amathuluzi adingekayo:

Amagilavu Amelana NokushisaAmagilavu Amelana Nokushisa
6

Draught from the chimney

Ilayisha incwadi ye-Jupyter…
7

Limits

The principle and the damper are Fownes's; the sizes, the mortar mix and the draught formula's working figures are ours. Charcoal fires make carbon monoxide: work outdoors or under a good chimney.

Izinto

8

Amathuluzi Adingekayo

6

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