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Coated Welding Electrode: Iron Wire Dipped in Chalk and Water Glass (Kjellberg, 1907)
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17. uMfumfu 2026NO
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Coated Welding Electrode: Iron Wire Dipped in Chalk and Water Glass (Kjellberg, 1907)

In 1907 Oscar Kjellberg patented a welding electrode made by dipping bare iron wire in a thick mixture of carbonates and silicates. In the arc the coating gives off a fume that keeps air away from the molten metal while it cools. Here the carbonate is chalk and the silicate is water glass. Cut the wire to length, dip it in the paste, and dry the rods well before use. The picture: our diagram of the wire, the dip and the coated rod.
Oqalayo
An hour, then drying overnight

Imiyalelo

1

Cut the wire

Cut straight iron wire about 3 mm thick into 350 mm lengths and wipe it clean.

Izinto zokwakha zalesi sinyathelo:

Ucingo lwensimbi oludonswe ngepuletiUcingo lwensimbi oludonswe ngepuleti7 m

Amathuluzi adingekayo:

Impinsi yokusika ucingo ehlangothiniImpinsi yokusika ucingo ehlangothini
Isibambo SebhentshiIsibambo Sebhentshi
Ithephu LokulinganisaIthephu Lokulinganisa
2

Mix the coating

Stir sifted chalk into water glass, a little at a time, until the paste is thick enough to cling to the wire.

Izinto zokwakha zalesi sinyathelo:

Ingilazi yamanzi (isisombululo se-sodium silicate)Ingilazi yamanzi (isisombululo se-sodium silicate)300 g
I-calcium carbonate (umcako omhlophe)I-calcium carbonate (umcako omhlophe)400 g

Amathuluzi adingekayo:

Isethi yezitsha zokuxubaIsethi yezitsha zokuxuba
Isikali Sedijithali SasekhishiniIsikali Sedijithali Sasekhishini
Amagilavu erabhaAmagilavu erabha
3

Dip the rods

Pour the paste into a tall jar. Dip each rod, leaving the top 30 mm bare for the holder, and lift it out slowly. When the first coat has set, dip again for a thicker coat.

Amathuluzi adingekayo:

Ijeke LengilaziIjeke Lengilazi
Amagilavu erabhaAmagilavu erabha
4

Dry

Hang the rods bare end up until the coating is hard, then dry them in a warm oven before welding. Keep them dry.

Amathuluzi adingekayo:

Ishelufu LokomisaIshelufu Lokomisa
UhhaviniUhhavini
5

Wire for a batch

Ilayisha incwadi ye-Jupyter…

Izinto

3

Amathuluzi Adingekayo

9

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