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Coated Welding Electrode: Iron Wire Dipped in Chalk and Water Glass (Kjellberg, 1907)
In 1907 Oscar Kjellberg patented a welding electrode made by dipping bare iron wire in a thick mixture of carbonates and silicates. In the arc the coating gives off a fume that keeps air away from the molten metal while it cools. Here the carbonate is chalk and the silicate is water glass. Cut the wire to length, dip it in the paste, and dry the rods well before use.
The picture: our diagram of the wire, the dip and the coated rod.
Oqalayo
An hour, then drying overnight
Imiyalelo
1
1
Cut the wire
Cut the wire
Cut straight iron wire about 3 mm thick into 350 mm lengths and wipe it clean.
Izinto zokwakha zalesi sinyathelo:
Ucingo lwensimbi oludonswe ngepuleti7 mAmathuluzi adingekayo:
Impinsi yokusika ucingo ehlangothini
Isibambo Sebhentshi
Ithephu Lokulinganisa2
2
Mix the coating
Mix the coating
Stir sifted chalk into water glass, a little at a time, until the paste is thick enough to cling to the wire.
Izinto zokwakha zalesi sinyathelo:
Ingilazi yamanzi (isisombululo se-sodium silicate)300 g
I-calcium carbonate (umcako omhlophe)400 gAmathuluzi adingekayo:
Isethi yezitsha zokuxuba
Isikali Sedijithali Sasekhishini
Amagilavu erabha3
3
Dip the rods
Dip the rods
Pour the paste into a tall jar. Dip each rod, leaving the top 30 mm bare for the holder, and lift it out slowly. When the first coat has set, dip again for a thicker coat.
Amathuluzi adingekayo:
Ijeke Lengilazi
Amagilavu erabha4
4
Dry
Dry
Hang the rods bare end up until the coating is hard, then dry them in a warm oven before welding. Keep them dry.
Amathuluzi adingekayo:
Ishelufu Lokomisa
Uhhavini5
5
Wire for a batch
Wire for a batch
Ilayisha incwadi ye-Jupyter…
Izinto
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Amathuluzi Adingekayo
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