UBUCIKO
UBUHLE NEMPILO
UBUCIKO BEZANDLA
AMASIKO NOMLANDO
EZOKUZIJABULISA
IMVELO
UKUDLA NEZIPHUZO
REVERSE ENGINEERING
IZAYENSI
EZEMIDLALO
UBUCHWEPHESHE
IZINTO EZIGQOKWAYO

Forged Cross-Peen Hammer
Smiths make their own hammers. A bar of high-carbon steel is punched through hot for the eye, the eye is opened to shape with a drift, one end is drawn into a peen, and the head is cut off the bar. It is hardened all over, then tempered by heat run from the middle: the eye and cheeks are left soft (blue) so they do not crack, the faces harder (straw) so they do not dent. The handle is riven ash or hickory, wedged into the eye.
Osezingeni eliphezulu
A day
Imiyalelo
1
1
Square the bar
Square the bar
Forge crucible steel into a square bar about 30 mm across, long enough to hold by one end.
Izinto zokwakha zalesi sinyathelo:
Insimbi yembiza yokuncibilikisa2 kg
Amalahle15 kgAmathuluzi adingekayo:
Iziko lomkhandi wensimbi
Insimbi Yokukhandela
Isando esikhulu
Udlawu lomkhandi wensimbi
Ipheshana Lesikhumba
Amagilavu okushisela
Izibuko zokuphepha
Izivikeli zendlebe2
2
Punch the eye
Punch the eye
At a yellow heat, drive the hot punch halfway in from one side, turn the bar over and punch through from the other side over the anvil's hole. Cool the punch often.
Izinto zokwakha zalesi sinyathelo:
Amanzi5 amalithaAmathuluzi adingekayo:
Isibhobozi esishisayo
Isando esikhulu
Insimbi Yokukhandela
Ibhakede lokupholisa3
3
Drift the eye
Drift the eye
Drive the drift through the hot eye from both sides to open it to the handle's shape.
Amathuluzi adingekayo:
Isikhulisi sembobo
Isando esikhulu4
4
Draw the peen
Draw the peen
Mark the head's length. Draw one side of the eye into a wedge-shaped peen with the fuller and flatter, its edge across the handle's line.
Amathuluzi adingekayo:
I-fuller (insimbi yokwenza umsele)
Ithuluzi lokwenza kube yisicaba
Isando esikhulu5
5
Cut off and dress
Cut off and dress
Cut the head off the bar on the hot-cut hardy. Square and slightly dome the face; round the peen's edge.
Amathuluzi adingekayo:
Isisiki esimiswa ensimbini yokukhandela
Isando esikhulu
Iqoqo Lamafayela6
6
Normalise
Normalise
Heat it to a red heat and let it cool in still air, three times, to relieve the forging.
Amathuluzi adingekayo:
Iziko lomkhandi wensimbi
Udlawu lomkhandi wensimbi7
7
Harden
Harden
Heat evenly until a magnet no longer sticks, and quench it in warm oil in a lidded bucket, moving it, for a few minutes.
Izinto zokwakha zalesi sinyathelo:
Uwoyela we-canola5 amalithaAmathuluzi adingekayo:
Iziko lomkhandi wensimbi
Uzibuthe
Ibhakede lensimbi elinesivalo
Udlawu lomkhandi wensimbi
Amagilavu okushisela8
8
Temper from the eye
Temper from the eye
Sand the faces bright. Heat the middle of the head with the torch and watch the colours run out toward the ends: when the faces reach straw and the eye is blue, quench it in water.
Amathuluzi adingekayo:
Ishidi lephepha lokuhlikihla
Isibani Se-propane
Ibhakede lokupholisa
Udlawu lomkhandi wensimbi9
9
Handle
Handle
Shave the handle stock to fit the eye tightly, drive the head on, saw a kerf in the handle's top and drive a glued hardwood wedge into it. Trim flush and oil the handle.
Izinto zokwakha zalesi sinyathelo:
Ingodo Yokhuni Oluqinile Yezibambo1 ucezu
Isikhonkwane sokhuni oluqinile1 ucezu
Uwoyela We-linseed10 mlAmathuluzi adingekayo:
Ipuleni elinezibambo ezimbili
Isaha yabantu ababili
Isibambo Sebhentshi10
10
Troubleshooting
Troubleshooting
Hammer making troubleshooting.
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