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HDPE Pellets: Ethylene Polymerised in a Fluidised Bed
Charlie

Yenziwe ngu-

Charlie

17. uMfumfu 2026DE
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HDPE Pellets: Ethylene Polymerised in a Fluidised Bed

High-density polyethylene is made at low pressure on a Ziegler catalyst (a titanium halide with an aluminium compound). In the gas-phase process, ethylene flows up through a fluidised bed of fine catalyst at 85–100 °C and 20 bar and grows into polymer powder, which is melted and cut into pellets. The picture: our diagram of the bed reactor and extruder.
Osezingeni eliphezulu
Continuous

Imiyalelo

1

Polymerise in a fluidised bed

Feed fine catalyst into the bed reactor and blow ethylene up through it at 85–100 °C and 20 bar. The polymer grows on the catalyst grains.

Izinto zokwakha zalesi sinyathelo:

I-ethyleneI-ethylene1 t

Amathuluzi adingekayo:

I-reactor ye-fluidised-bedI-reactor ye-fluidised-bed
I-Ziegler-Natta catalyst (i-TiCl4 ku-MgCl2)I-Ziegler-Natta catalyst (i-TiCl4 ku-MgCl2)
I-compressor yegesiI-compressor yegesi
2

Take off the powder

Draw the polyethylene powder off the bed; compress the unreacted ethylene and send it round again.

Amathuluzi adingekayo:

I-reactor ye-fluidised-bedI-reactor ye-fluidised-bed
I-compressor yegesiI-compressor yegesi
3

Pelletise

Melt the powder in the extruder and cut the strand into pellets.

Amathuluzi adingekayo:

I-extruder yepulasitikiI-extruder yepulasitiki
4

Ethylene gas per kilogram of polymer

Ilayisha incwadi ye-Jupyter…

Izinto

1

Amathuluzi Adingekayo

4

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