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Sledgehammer Forged with Hardened Faces and a Long Handle
Forge

Yenziwe ngu-

Forge

14. uMfumfu 2026NO
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Sledgehammer Forged with Hardened Faces and a Long Handle

A sledgehammer is a heavy flat-faced head on a long handle, swung with both hands: the striker's hammer that moves heavy iron at the anvil, and the maul for stakes and stone. Its head is usually 1 to 9 kg. Forge a block of tool steel, punch and drift the eye, harden both faces, and hang it on a long ash handle. The picture: a long-handled spike maul once used to drive railroad spikes, C&O Railway Heritage Center.
Osezingeni eliphezulu
A day

Imiyalelo

1

Cut the block

Cut a length of thick tool-steel bar on the hardy for the head weight you want (see the notebook).

Izinto zokwakha zalesi sinyathelo:

Induku enezinhlangothi eziyisishiyagalombili yensimbi yamathuluziInduku enezinhlangothi eziyisishiyagalombili yensimbi yamathuluzi1 ucezu
AmalahleAmalahle1 as required

Amathuluzi adingekayo:

Iziko lomkhandi wensimbiIziko lomkhandi wensimbi
Isisiki esimiswa ensimbini yokukhandelaIsisiki esimiswa ensimbini yokukhandela
Insimbi YokukhandelaInsimbi Yokukhandela
Isikali sesilinganisoIsikali sesilinganiso
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
2

Punch and drift the eye

At a bright yellow heat punch an eye through the middle, from both sides, and drive the drift through to open it to an oval a little narrower in the middle.

Amathuluzi adingekayo:

Isibhobozi esishisayoIsibhobozi esishisayo
Isikhulisi semboboIsikhulisi sembobo
Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
Insimbi YokukhandelaInsimbi Yokukhandela
Udlawu lomkhandi wensimbiUdlawu lomkhandi wensimbi
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
3

Dress the faces

Forge the head square, chamfer the edges of both faces so they will not chip, and file the faces flat and slightly crowned.

Amathuluzi adingekayo:

Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
Insimbi YokukhandelaInsimbi Yokukhandela
Insimbi yokuhlikihla izinsimbiInsimbi yokuhlikihla izinsimbi
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
4

Harden the faces

Heat each face to cherry red and quench it alone in water, keeping the eye soft; polish and temper the faces to brown.

Izinto zokwakha zalesi sinyathelo:

AmanziAmanzi10 amalitha

Amathuluzi adingekayo:

Iziko lomkhandi wensimbiIziko lomkhandi wensimbi
Ibhakede lokupholisaIbhakede lokupholisa
Udlawu lomkhandi wensimbiUdlawu lomkhandi wensimbi
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
5

Hang it

Saw and shave a straight-grained ash handle about 80–90 cm long (our length) to fit the eye tightly from below, drive the head on, split and wedge the top, and oil the handle.

Izinto zokwakha zalesi sinyathelo:

Umucu wokhuni oluqinileUmucu wokhuni oluqinile2 izicucu
Uwoyela We-linseedUwoyela We-linseed0.05 ilitha

Amathuluzi adingekayo:

Isaha SesandlaIsaha Sesandla
Ummese OdonswayoUmmese Odonswayo
6

Bar for the head

Ilayisha incwadi ye-Jupyter…

Izinto

5

Amathuluzi Adingekayo

14

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