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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down
YourGrandma

Criado por

YourGrandma

6. outubro 2026IS
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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down

King set out to produce "a combination of a variety of motions in the dashers" by which "the labor in the process of churning is lessened." Charles King of Scipio, New York, received US 4,449, dated 4 April 1846, for a churn-dasher in an oblong box with a semicircular bottom. A shaft runs lengthwise at the centre of the bottom's circle. A handle on a cross-piece lifts a vertical gate dasher whose slotted posts embrace the shaft; two oscillating dashers of triangular head-pieces and slats hang on the shaft, their inner ends tied to the gate's top rail, so their outer ends "perform a segmental motion downward" as the gate rises, and back. This rung works out the wings' swing, then prints the head-pieces, gate and ends, bends a stainless bottom, and makes butter.
Avançado
About 6 hours, plus printing

Instruções

1

The wings' swing

A carregar o notebook Jupyter…
2

Linked dashers worked by a lever before it

The embedded blueprint links two dashers by bent levers. King links an upright gate and two swinging wings to one handle.
3

Read US 4,449

"The handle n being depressed, the opposite end of the arm or lever g rises, and consequently raises the vertical dasher. In consequence of the inner extremities of the oscillating dashers being attached to the top rail of the vertical dasher, the outer extremities of said dashers perform a segmental motion downward, and vice versa when the handle n is raised."
4

Print the parts

Print two end pieces flat (/uploads/blueprints/gate-and-wing-dasher-churn-end.stl), the gate dasher with its two slotted posts (/uploads/blueprints/gate-and-wing-dasher-churn-gate.stl), and four triangular head-pieces (/uploads/blueprints/gate-and-wing-dasher-churn-head-piece.stl), each with a segmental side, slat sockets and an extension for its tie. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiais para este passo:

Filamento PETGFilamento PETG1 peça

Ferramentas necessárias:

Impressora 3D de filamento (FDM)Impressora 3D de filamento (FDM)
5

Bend the bottom and set the shaft

Cut a 0.5 mm stainless sheet 170 mm wide and about 315 mm long, deburr it, and bend it round a 130 mm form into a U with 55 mm straight sides. Seat it in both end pieces' grooves in silicone. Pass a 12 mm hardwood dowel through both ends at the circle's centre as the shaft.

Materiais para este passo:

Chapa de aço inoxidável - 304Chapa de aço inoxidável - 3041 peça
Vedante de siliconeVedante de silicone1 peça
Cavilhas de madeira duraCavilhas de madeira dura1 peça

Ferramentas necessárias:

Tesoura de chapaTesoura de chapa
Rebarbador manualRebarbador manual
Maço de borrachaMaço de borracha
GramposGrampos
Fita métricaFita métrica
6

Dashers, lever and handle

Slide the gate's slotted posts over the shaft, and between them hang two pairs of head-pieces on the shaft, one pair each side; glue 5 mm dowel slats into their sockets to make the two oscillating dashers. Tie each head-piece's extension to an end of the gate's top rail with a short pine slat on screws. Stand a pine post at one end, pivot a lever on it, hang a pitman from the lever to the gate's middle, and fit the handle.

Materiais para este passo:

Cavilhas de madeira duraCavilhas de madeira dura1 peça
Tábua de pinhoTábua de pinho1 peça
Parafusos de máquinaParafusos de máquina1 peça
Porca sextavadaPorca sextavada1 peça
Cola de madeiraCola de madeira1 peça
Parafuso para madeira n.º 8 x 1"Parafuso para madeira n.º 8 x 1"1 peça

Ferramentas necessárias:

SerroteSerrote
Berbequim sem fiosBerbequim sem fios
Jogo de brocasJogo de brocas
Conjunto de chaves de fendasConjunto de chaves de fendas
Chave inglesa ajustávelChave inglesa ajustável
7

The patent drawing

US 4,449 drawing sheet, public domain (expired patent).
Passo 7 - Image 1
8

Work the handle and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 700 ml. Work the handle steadily up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materiais para este passo:

Natas para baterNatas para bater700 ml
Sal marinho grossoSal marinho grosso1 peça
ÁguaÁgua1 peça

Ferramentas necessárias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Balança digital de cozinhaBalança digital de cozinha
Taça grande de aço inoxidávelTaça grande de aço inoxidável
9

A gate that jams, wings that scrape

Gate-and-wing dasher churn troubleshooting.

Flow

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10

History and honest limits

**Charles King** of Scipio, Cayuga County, New York, received US 4,449, dated 4 April 1846. Two legs at one end rose above the box to carry the cross-piece's gudgeons. The head-pieces "need not be of one entire piece, but may be made with two arms ... so as to produce what may be called twin-dashers." He claimed "the combination of the vertical dasher with the oscillating dashers." **Honest limits.** Stainless sheet and printed parts stand in for his wooden box and dashers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiais

12

Ferramentas necessárias

15

CC0 Domínio Público

Este blueprint é liberado sob CC0. Você é livre para copiar, modificar, distribuir e usar este trabalho para qualquer finalidade, sem pedir permissão.

Apoie o Maker comprando produtos através do Blueprint, onde ele ganha uma Comissão Maker definida pelos vendedores, ou crie uma nova versão deste Blueprint e inclua-o como conexão no seu próprio Blueprint para compartilhar receita.

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