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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather
Emma

Criado por

Emma

6. outubro 2026SE
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Liftable-Breaker Dasher Churn: Breakers Stand Still to Churn, Then Lift and Turn to Gather

Dickinson made the breakers do two jobs: stand still while the cream is churned, then turn with the dashers to gather the butter. Isaac L. Dickinson of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854, for "Dickinson's Improved Churn": perforated dashers on a shaft turned by a crank through bevel wheels, between perforated breakers joined by arms through which the shaft passes, "held stationary by pins entering holes in the bottom of the tub." When the butter is separated the breakers are lifted; the dashers' lower ends enter slots in them, held by small springs, and both "revolve together" to collect the butter. An oblique hole through the shaft admits air. This rung works out the speeds, then prints the base plate, breaker frame, dasher, crown wheel, pinion and standard, builds the churn, and makes butter.
Intermediário
About 4 hours, plus printing

Instruções

1

Still breakers, turning dashers

A carregar o notebook Jupyter…
2

A revolving dasher with still breakers before it

The embedded blueprint beats the cream back with fixed slats. Dickinson's breakers stand still while churning and then turn with the dashers to gather the butter.
3

Read US 10,487

"The cream or milk being put into the tub, the dashers are revolved around the shaft by turning the crank e, the breakers remaining stationary, when the butter is separated the breakers are elevated as above described, and revolve with the dashers forming the whole sweep of the tube, for the purpose of collecting the butter—the dasher and breakers being held together in this position by the springs i, i, before mentioned."
4

Print the parts

Print the base plate with its pivot and two pin holes (/uploads/blueprints/liftable-breaker-dasher-churn-base-plate.stl), the breaker frame flat on its face (/uploads/blueprints/liftable-breaker-dasher-churn-breaker-frame.stl), the dasher standing up (/uploads/blueprints/liftable-breaker-dasher-churn-dasher.stl), the 36-tooth crown wheel (/uploads/blueprints/liftable-breaker-dasher-churn-crown-wheel.stl), the 12-tooth pinion (/uploads/blueprints/liftable-breaker-dasher-churn-pinion.stl) and the standard (/uploads/blueprints/liftable-breaker-dasher-churn-standard.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiais para este passo:

Filamento PETGFilamento PETG1 peça

Ferramentas necessárias:

Impressora 3D de filamento (FDM)Impressora 3D de filamento (FDM)
5

Tub, shaft and frame

Use a straight-sided round food-grade container about 190 mm across inside and 250 mm deep. Lay the base plate in its bottom. Drill a 3 mm hole slantwise through a 10 mm stainless rod near its top, inside the tub, as his air hole m. Slide the breaker frame down over the rod so its pins drop into the base plate's holes, then slide on the dasher so its boards sit just above the frame's bottom bar, and tighten its set screw. Stand the rod's foot in the pivot.

Materiais para este passo:

Recipiente de armazenamento de grau alimentarRecipiente de armazenamento de grau alimentar1 peça
Varão de aço macioVarão de aço macio1 peça
Parafusos de máquinaParafusos de máquina1 peça

Ferramentas necessárias:

Berbequim sem fiosBerbequim sem fios
Jogo de brocasJogo de brocas
Serra de arco para metaisSerra de arco para metais
Conjunto de chaves de fendasConjunto de chaves de fendas
6

Lid, gears and crank

Cut the container's lid in half and fix one half over the tub with a hole for the rod. Fix the pinion on the rod's top. Screw the standard to the lid half and run a short 10 mm rod through its bearing into the crown wheel so its teeth mesh the pinion; screw a dowel handle into the crown wheel's boss.

Materiais para este passo:

Varão de aço macioVarão de aço macio1 peça
Cavilhas de madeira duraCavilhas de madeira dura1 peça
Parafuso para madeira n.º 8 x 1"Parafuso para madeira n.º 8 x 1"1 peça
Parafusos de máquinaParafusos de máquina1 peça

Ferramentas necessárias:

Serra de arco para metaisSerra de arco para metais
Conjunto de chaves de fendasConjunto de chaves de fendas
Berbequim sem fiosBerbequim sem fios
7

The build in 3D

FreeCAD model of this build, not of the patent: the tub cut away to show the base plate, the breaker frame pinned to it and the dasher on the rod between the breakers, with the crown wheel and pinion on the half lid.
Arquivo de designBLENDCC0 - Free
8

Churn, then lift and gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and crank steadily; time until the butter comes. Lift the breaker frame by its arm until its pins leave the base plate and its slots take the dashers' lower ends, then crank on slowly so the whole frame sweeps the butter together. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Passo 8 - Image 1

Materiais para este passo:

Natas para baterNatas para bater2000 ml
Sal marinho grossoSal marinho grosso1 peça
ÁguaÁgua1 peça

Ferramentas necessárias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Balança digital de cozinhaBalança digital de cozinha
Taça grande de aço inoxidávelTaça grande de aço inoxidável
9

Breakers that turn, slots that will not hold

Liftable-breaker churn troubleshooting.

Flow

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10

History and honest limits

**Isaac L. Dickinson** of Richmond, Wayne County, Indiana, received US 10,487, dated 31 January 1854 (the drawing sheet reads "I. L. Dickinson"). The specification uses the letter i for both the lid's staples and the dashers' springs. He claimed the combination of the rotating dashes with the breakers, "so that said breakers may remain stationary, while churning and revolving with the dashers to collect the butter." **Honest limits.** A container, printed parts and a crown wheel with a spur pinion stand in for his tub and bevel wheels; a raised rib stands in for each spring. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiais

9

Ferramentas necessárias

9

Ficheiros de design

1

CC0 Domínio Público

Este blueprint é liberado sob CC0. Você é livre para copiar, modificar, distribuir e usar este trabalho para qualquer finalidade, sem pedir permissão.

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