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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch
Woody

Criado por

Woody

6. outubro 2026NO
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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch

Spain set out to keep "the cream when it becomes thick, from revolving with the dasher," and to get the whole dasher out through a small hatch for cleaning. Edward Spain of Philadelphia, Pennsylvania, received US 5,585, dated 16 May 1848, for a barrel churn whose dasher has four beating wings, each broader at one end than the other, joined to a long and a short bar crossed at each end, the long arms at one end opposite the short arms at the other. It runs on a pivot in a bearing box at one end; the crank's axle screws into a nut at the other; unscrewed, the dasher is lifted onto its pivot end and passed out "diagonally into the square aperture in the barrel." This rung looks at the wings' geometry, then prints the dasher, bearing box and hatch, fits them to a container laid on its side, and makes butter.
Intermediário
About 4 hours, plus printing

Instruções

1

The wings' geometry

A carregar o notebook Jupyter…
2

Oblique wings on a crank before it

The embedded blueprint sets four wings at 30° to the axle on a cross. Spain twists his wings from a long arm at one end to a short arm at the other.
3

Read US 5,585

"The dasher is removed from the churn by unscrewing the operating axle from the same, and elevating the dasher on to its pivot end by passing the broad ends of the beating wings at its opposite end, diagonally into the square aperture in the barrel; when it can readily be lifted out."
4

Print the parts

Print the dasher standing on one end (/uploads/blueprints/pass-through-barrel-churn-dasher.stl), with supports, and press an M10 nut into the socket at its crank end. Print the bearing box (/uploads/blueprints/pass-through-barrel-churn-bearing-box.stl), the hatch frame (/uploads/blueprints/pass-through-barrel-churn-hatch-frame.stl) and the cover with its vent tube (/uploads/blueprints/pass-through-barrel-churn-hatch-cover.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiais para este passo:

Filamento PETGFilamento PETG1 peça
Porca sextavadaPorca sextavada1 peça

Ferramentas necessárias:

Impressora 3D de filamento (FDM)Impressora 3D de filamento (FDM)
Chave inglesa ajustávelChave inglesa ajustável
5

The barrel

Lay a round food-grade container about 170 mm across on its side. Cut a 66 mm square hatch in its side near one end and set the hatch frame in it with silicone. Screw the bearing box inside the far end on the axis, and drill the near end on the axis for the axle. Stand it on two pine cradles.

Materiais para este passo:

Recipiente de armazenamento de grau alimentarRecipiente de armazenamento de grau alimentar1 peça
Vedante de siliconeVedante de silicone1 peça
Tábua de pinhoTábua de pinho1 peça
Parafuso para madeira n.º 8 x 1"Parafuso para madeira n.º 8 x 1"1 peça

Ferramentas necessárias:

Serra de recortesSerra de recortes
Berbequim sem fiosBerbequim sem fios
Jogo de brocasJogo de brocas
SerroteSerrote
Conjunto de chaves de fendasConjunto de chaves de fendas
6

Dasher and crank

Pass the dasher in through the hatch, pivot end first, and seat its pivot in the bearing box. Cut a length of M10 threaded rod, pass it through the near end and screw it into the dasher's nut. Bend or fix a crank handle on its outer end.

Materiais para este passo:

Varão roscadoVarão roscado1 peça
Porca sextavadaPorca sextavada1 peça
Cavilhas de madeira duraCavilhas de madeira dura1 peça

Ferramentas necessárias:

Serra de arco para metaisSerra de arco para metais
Chave inglesa ajustávelChave inglesa ajustável
LixaLixa
7

The build in 3D

FreeCAD model of this build, not of the patent: the barrel cut away to show the dasher of four tapering wings between a long-and-short cross at each end, the bearing box, the axle and crank, the hatch frame and its cover with the vent tube, and the cradles.
Arquivo de designBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1 litre through the hatch and fit the cover. Turn the crank steadily and time until the butter comes. Unscrew the axle and lift the dasher out through the hatch. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Passo 8 - Image 1

Materiais para este passo:

Natas para baterNatas para bater1000 ml
Sal marinho grossoSal marinho grosso1 peça
ÁguaÁgua1 peça

Ferramentas necessárias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Balança digital de cozinhaBalança digital de cozinha
Taça grande de aço inoxidávelTaça grande de aço inoxidável
9

A dasher that will not come out, an axle that slips

Pass-through barrel churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Edward Spain** of Philadelphia received US 5,585, dated 16 May 1848. A sheet-metal lining, its upper edge stiffened by a strong wire, supported the aperture so "the perfect contour of the churn about the aperture, is preserved"; a tube through the cover let "the gas" escape and fresh air enter. He claimed the form of the dasher, which gives the cream a compound reciprocating and rotary motion and lets a large dasher pass whole through a small square aperture. **Honest limits.** A food-grade container and printed parts stand in for his staved barrel and wooden dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiais

11

Ferramentas necessárias

13

Ficheiros de design

1

CC0 Domínio Público

Este blueprint é liberado sob CC0. Você é livre para copiar, modificar, distribuir e usar este trabalho para qualquer finalidade, sem pedir permissão.

Apoie o Maker comprando produtos através do Blueprint, onde ele ganha uma Comissão Maker definida pelos vendedores, ou crie uma nova versão deste Blueprint e inclua-o como conexão no seu próprio Blueprint para compartilhar receita.

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