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The Sirocco Fan: Many Shallow Forward-Curved Blades
Look inside a cooker hood, a car's heater or a furnace blower and you find a squirrel cage: a drum of many narrow blades, each curved forward, spinning in a spiral casing. Samuel Cleland Davidson of Belfast patented it in 1898–1900 as the 'Sirocco' fan, and his own specification gives its proportions.
Forward-curved blades throw the air off the rim faster than the rim itself moves, so a small, slow wheel moves a lot of air quietly. The price is a power curve that keeps rising with flow: a Sirocco blower with its duct removed can overload its own motor.
This rung prints a Sirocco wheel to Davidson's proportions and a backward-curved wheel of the same size, and measures the difference.
中级
About 5 hours
说明
1
1
Read Davidson's proportions
Read Davidson's proportions
US 662,395, 'Centrifugal Fan or Pump', filed 21 September 1898. The rotor is *"constructed with numerous thin elongated blades arranged in substantially drum form"*, enclosing *"a relatively large and practically unobstructed intake-chamber"*.
The numbers are in the text: each blade's length should be *"at the least three times their depth"* and *"preferably as much as nine or more times"*; in the preferred form the intake chamber's diameter is *"ten times the depth of the individual blades"*. Curved blades are mounted so that *"their concave faces are toward the direction of rotation"* with the outer edges *"tilted forward slightly"*.
Those three ratios are the design brief for step 3.
2
2
Why forward curving, and what it costs
Why forward curving, and what it costs
正在加载 Jupyter 笔记本…
3
3
Print two wheels and a scroll
Print two wheels and a scroll
**Sirocco wheel:** 100 mm outside diameter, 36 shallow blades each 8 mm deep radially (an intake about ten times that across, per Davidson), 75 mm long (over nine times the depth), each blade curved with its concave face forward. A solid back disc carries the hub; the front is an open ring.
**Backward-curved wheel:** same diameter and width, 8 thicker blades curving the other way.
**Scroll casing:** a spiral whose gap to the wheel grows round to a rectangular outlet, with a round inlet on the axis. Mount the hobby motor behind it, wheel on its shaft.
此步骤所需材料:
PETG线材120 克
齿轮减速电机1 个
机螺钉6 个所需工具:
FDM 3D 打印机
6 英寸数显卡尺
内六角扳手组4
4
Measure flow and motor current, open and throttled
Measure flow and motor current, open and throttled
Run each wheel from the bench supply at the same voltage. Hold the anemometer across the outlet and read the air speed; flow is air speed × outlet area. Read the motor current on the supply.
Then throttle the outlet with a card, in steps from open to nearly closed, and read both again at each step.
The Sirocco wheel moves more air at the same speed. Watch its current: it is highest with the outlet wide open and falls as you close it — the notebook's rising power curve, measured. The backward-curved wheel's current changes far less. That is why a Sirocco blower must never be run without the duct it was sized for.
所需工具:
直流电源
手持风速仪
数字转速表
直尺5
5
History and context
History and context
**US 662,395, 'Centrifugal Fan or Pump', Samuel Cleland Davidson of Belfast, Ireland; filed 21 September 1898, patented 27 November 1900.** Davidson's Sirocco Engineering Works had begun with tea-drying machinery — hot air blown through leaves — and the fan grew out of the need to move large volumes of warm air. It became standard for ventilation, mine and ship fans, and it is still the small blower in countless appliances.
**Honest limits.** Forward-curved fans are less efficient than good backward-curved ones, and their rising power curve can overload the motor when the system resistance falls. Their many small blades collect dust and grease. They suit low pressures and large flows, not high pressures.
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