Zusammenarbeit
KUNST
SCHÖNHEIT & WELLNESS
HANDWERK
KULTUR & GESCHICHTE
UNTERHALTUNG
UMFELD
ESSEN & GETRÄNKE
REVERSE ENGINEERING
WISSENSCHAFTEN
SPORT
TECHNOLOGIE
WEARABLES
Spiral-Edge Countersinks: One Curved Slot Up the Cone Makes an Edge That Slices Instead of Scraping (Laursen, 1926)
Forge

Erstellt von

Forge

13. November 2026NO
0
0
0
0
0

Spiral-Edge Countersinks: One Curved Slot Up the Cone Makes an Edge That Slices Instead of Scraping (Laursen, 1926)

Laust K. Laursen of College Station, Texas, received US 1,586,559, dated 1 June 1926. Ordinary countersinks have straight edges in radial planes, which press on the wood all at once and scrape it, like pushing a knife straight down on a loaf. Laursen curved the edge into a spiral running up and out from near the point, ahead of the radial line as the tool turns. It reaches the wood a little at a time and slices, leaving a smooth countersink without chatter. His simplest form is one curved slot in the cone, its leading edge sharpened and the cone behind it relieved. We make a set of three in tool steel. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 1 day

Anweisungen

1

Why a spiral edge shears

Jupyter-Notebook wird geladen …
2

Read US 1,586,559

"In this particular form the spiral extends outwardly in the direction of action, that is to say, the usual direction of rotation of a countersink is clockwise, viewed from the top, or counterclockwise, as viewed from the bottom." "It has been found that a hole formed with a countersink as shown in Figs. 1 and 2 will be very smooth and uniform on the inside."
3

Turn the blanks

From octagonal tool steel turn three blanks: a 90 degree cone 3 to a point, 12, 16 and 20 mm across at its base, then the body 1 and an 8 mm shank 2 50 mm long with three filed flats. Heat each to a cherry red and let it cool slowly in the air to soften it.

Materialien für diesen Schritt:

Werkzeugstahl-AchtkantstabWerkzeugstahl-Achtkantstab2 Stück

Benötigte Werkzeuge:

MetalldrehmaschineMetalldrehmaschine
Dreibackenfutter für die DrehmaschineDreibackenfutter für die Drehmaschine
DrehmeißelDrehmeißel
AbstechstahlAbstechstahl
WinkelmesserWinkelmesser
Digitaler Messschieber 6 ZollDigitaler Messschieber 6 Zoll
FeilensatzFeilensatz
EsseEsse
SchmiedezangeSchmiedezange
SchutzbrilleSchutzbrille
4

File the spiral slot 4

Blue the cone and scribe a spiral on it from 1 mm from the point to the rim, turning a quarter of the way round, leaning ahead in the direction the tool turns (clockwise seen from the shank). File a slot along it with a round needle file, 2 to 3 mm wide and 1.5 mm deep at the rim, shallower towards the point. Sharpen the slot's leading edge 5 and file the cone behind it slightly lower, so only the edge touches the work.

Benötigte Werkzeuge:

NadelfeilensatzNadelfeilensatz
MaschinenschraubstockMaschinenschraubstock
FeilensatzFeilensatz
5

Harden and temper

Heat each head to a cherry red, until a magnet no longer sticks, and quench it point first in water, moving it about. Rub it bright with a stone, heat the shank gently 20 mm behind the head, and quench again as soon as a light straw colour reaches the cutting edge.

Benötigte Werkzeuge:

EsseEsse
SchmiedezangeSchmiedezange
Kleiner MagnetKleiner Magnet
AbschreckbottichAbschreckbottich
WasserWasser
SchleifsteinSchleifstein
SchweißerhandschuheSchweißerhandschuhe
SchutzbrilleSchutzbrille
6

Hone and test

Hone the edge lightly with the stone. Drill screw holes in hardwood and countersink them: the edge should cut a smooth bell with no chatter and throw curled shavings out of the slot.

Benötigte Werkzeuge:

SchleifsteinSchleifstein
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
HartholzbrettHartholzbrett
SchutzbrilleSchutzbrille
7

Troubleshooting

Spiral countersink troubleshooting.

Flow

Loading...
8

History and honest limits

**Laust K. Laursen** of College Station, Texas, US 1,586,559, dated 1 June 1926, filed 1 August 1925. He set out to give a countersink "a cutting blade or edge so arranged that it will tend to cut, rather than scrape, the work", each edge curving spirally of the tool. He shows three forms: one slot in a hollow head, two split halves with twin edges, and a many-bladed one he found better for metal; we make the first, in one piece. He gives no sizes or angle; our 90 degree cones, quarter-turn spiral and the house hardening are ours.

Materialien

1

Benötigte Werkzeuge

20

Dieser Bauplan stellt her

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

Diskussion

(0)

Anmelden um an der Diskussion teilzunehmen

Kommentare werden geladen...