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Twin-Plunger Air-Chamber Churn: Two Plungers Throw the Cream Through a Middle Chamber
Emma

Creato da

Emma

6. ottobre 2026SE
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Twin-Plunger Air-Chamber Churn: Two Plungers Throw the Cream Through a Middle Chamber

Andrews made the cream do the travelling, back and forth through a middle chamber. John Andrews of Middlesex County, Massachusetts, received US 7,298, dated 23 April 1850, for a churn box divided by two vertical partitions into three apartments, with a series of holes "at or near its bottom" in each partition, "unprovided with valves." Each outer chamber has a plunger on a rod jointed to a brake, "one of the said plungers being elevated while the other is being depressed," so the cream is thrown "back and forth in several streams through the air chamber." Holes near the partitions' tops let air in under each rising plunger. This rung works out the streams, then prints the partitions and plungers, builds the box and brake, and makes butter.
Intermedio
About 5 hours, plus printing

Istruzioni

1

The streams

Caricamento del notebook Jupyter…
2

Two dashers worked oppositely by one lever before it

The embedded blueprint works two dashers in one churn from a lever. Andrews puts each plunger in its own chamber so the cream must flow between them.
3

Read US 7,298

"Through each of the partitions a, b, and near the upper part thereof, I make one or more holes d, d, d, &c., as seen in Figs. 2 and 3, they being so arranged that the plunger F or F', during its upward stroke, shall pass partially or wholly above them, and in order to allow air to rush through said hole or holes and into the space directly under the plunger. The descent of the plunger forces such air into and through the cream."
4

Print the parts

Print two partitions (/uploads/blueprints/twin-plunger-air-chamber-churn-partition.stl) with their foot holes and air holes, two plungers (/uploads/blueprints/twin-plunger-air-chamber-churn-plunger.stl) and the brake hub (/uploads/blueprints/twin-plunger-air-chamber-churn-brake-hub.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiali per questo passaggio:

Filamento PETGFilamento PETG1 pezzo

Strumenti necessari:

Stampante 3D a filamento (FDM)Stampante 3D a filamento (FDM)
5

The box

Take a food-safe box about 230 × 120 × 160 mm. Glue the two partitions across it in silicone, dividing it into three equal chambers.

Materiali per questo passaggio:

Contenitore di conservazione per uso alimentareContenitore di conservazione per uso alimentare1 pezzo
Sigillante siliconicoSigillante siliconico1 pezzo

Strumenti necessari:

MorsettiMorsetti
Metro a nastroMetro a nastro
6

Plungers and brake

Glue a 12 mm hardwood dowel rod in each plunger. Screw two pine standards to the box's middle, pass a dowel through them as the rocker shaft, and fix a pine brake across it with the hub. Join each rod to an end of the brake on a loose screw, so one plunger rises as the other falls.

Materiali per questo passaggio:

Tasselli di legno duroTasselli di legno duro1 pezzo
Tavola di pinoTavola di pino1 pezzo
Viti da metalloViti da metallo1 pezzo
Dado esagonaleDado esagonale1 pezzo
Colla da legnoColla da legno1 pezzo
Vite da legno #8 x 1"Vite da legno #8 x 1"1 pezzo

Strumenti necessari:

Sega a manoSega a mano
Trapano a batteriaTrapano a batteria
Serie di punte da trapanoSerie di punte da trapano
Set di cacciavitiSet di cacciaviti
7

The patent drawing

US 7,298 drawing sheet, public domain (expired patent).
Passo 7 - Image 1
8

Rock the brake and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres, below the top holes. Rock the brake steadily up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materiali per questo passaggio:

Panna da montarePanna da montare1500 ml
Sale marino grossoSale marino grosso1 pezzo
AcquaAcqua1 pezzo

Strumenti necessari:

Termometro a sonda permanenteTermometro a sonda permanente
CronometroCronometro
Bilancia digitale da cucinaBilancia digitale da cucina
Grande ciotola da impasto in acciaio inossidabileGrande ciotola da impasto in acciaio inossidabile
9

Plungers that stick, cream over the top

Twin-plunger air-chamber churn troubleshooting.

Flow

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10

History and honest limits

**John Andrews** of Middlesex County, Massachusetts, received US 7,298, dated 23 April 1850. He wrote that the streams "so intermingle air with the lacteal matter as to very quickly oxygenate and cause a separation"; that is his account. He claimed the combination of the external chambers, their plungers and passages with the middle or air chamber, and the air-entering passages d. **Honest limits.** A food-safe box and printed parts stand in for his wooden box and plungers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiali

12

Strumenti richiesti

11

Questo progetto realizza

CC0 Pubblico dominio

Questo progetto è rilasciato sotto CC0. Sei libero di copiare, modificare, distribuire e utilizzare quest'opera per qualsiasi scopo, senza chiedere permesso.

Supporta il Maker acquistando prodotti tramite il suo progetto dove guadagna una Commissione Maker stabilita dai venditori, oppure crea una nuova iterazione di questo progetto e includilo come collegamento nel tuo progetto per condividere i ricavi.

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