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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch
Woody

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Woody

6. 10월 2026NO
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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch

Spain set out to keep "the cream when it becomes thick, from revolving with the dasher," and to get the whole dasher out through a small hatch for cleaning. Edward Spain of Philadelphia, Pennsylvania, received US 5,585, dated 16 May 1848, for a barrel churn whose dasher has four beating wings, each broader at one end than the other, joined to a long and a short bar crossed at each end, the long arms at one end opposite the short arms at the other. It runs on a pivot in a bearing box at one end; the crank's axle screws into a nut at the other; unscrewed, the dasher is lifted onto its pivot end and passed out "diagonally into the square aperture in the barrel." This rung looks at the wings' geometry, then prints the dasher, bearing box and hatch, fits them to a container laid on its side, and makes butter.
중급
About 4 hours, plus printing

안내

1

The wings' geometry

Jupyter 노트북 불러오는 중…
2

Oblique wings on a crank before it

The embedded blueprint sets four wings at 30° to the axle on a cross. Spain twists his wings from a long arm at one end to a short arm at the other.
3

Read US 5,585

"The dasher is removed from the churn by unscrewing the operating axle from the same, and elevating the dasher on to its pivot end by passing the broad ends of the beating wings at its opposite end, diagonally into the square aperture in the barrel; when it can readily be lifted out."
4

Print the parts

Print the dasher standing on one end (/uploads/blueprints/pass-through-barrel-churn-dasher.stl), with supports, and press an M10 nut into the socket at its crank end. Print the bearing box (/uploads/blueprints/pass-through-barrel-churn-bearing-box.stl), the hatch frame (/uploads/blueprints/pass-through-barrel-churn-hatch-frame.stl) and the cover with its vent tube (/uploads/blueprints/pass-through-barrel-churn-hatch-cover.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

이 단계의 재료:

PETG 필라멘트PETG 필라멘트1 개
육각 너트육각 너트1 개

필요한 도구:

FDM 3D 프린터FDM 3D 프린터
멍키스패너멍키스패너
5

The barrel

Lay a round food-grade container about 170 mm across on its side. Cut a 66 mm square hatch in its side near one end and set the hatch frame in it with silicone. Screw the bearing box inside the far end on the axis, and drill the near end on the axis for the axle. Stand it on two pine cradles.

이 단계의 재료:

식품용 보관 용기식품용 보관 용기1 개
실리콘 실런트실리콘 실런트1 개
소나무 판재소나무 판재1 개
#8 × 1인치 나무 나사#8 × 1인치 나무 나사1 개

필요한 도구:

실톱(코핑 소)실톱(코핑 소)
무선 드릴무선 드릴
드릴 비트 세트드릴 비트 세트
손톱(핸드소)손톱(핸드소)
드라이버 세트드라이버 세트
6

Dasher and crank

Pass the dasher in through the hatch, pivot end first, and seat its pivot in the bearing box. Cut a length of M10 threaded rod, pass it through the near end and screw it into the dasher's nut. Bend or fix a crank handle on its outer end.

이 단계의 재료:

전산 볼트(나사 봉)전산 볼트(나사 봉)1 개
육각 너트육각 너트1 개
단단한 나무 목심단단한 나무 목심1 개

필요한 도구:

쇠톱(핵소)쇠톱(핵소)
멍키스패너멍키스패너
사포사포
7

The build in 3D

FreeCAD model of this build, not of the patent: the barrel cut away to show the dasher of four tapering wings between a long-and-short cross at each end, the bearing box, the axle and crank, the hatch frame and its cover with the vent tube, and the cradles.
디자인 파일BLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1 litre through the hatch and fit the cover. Turn the crank steadily and time until the butter comes. Unscrew the axle and lift the dasher out through the hatch. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
단계 8 - Image 1

이 단계의 재료:

생크림생크림1000 ml
굵은 천일염굵은 천일염1 개
물물1 개

필요한 도구:

꽂아 두는 프로브 온도계꽂아 두는 프로브 온도계
스톱워치스톱워치
디지털 주방 저울디지털 주방 저울
큰 스테인리스강 믹싱볼큰 스테인리스강 믹싱볼
9

A dasher that will not come out, an axle that slips

Pass-through barrel churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Edward Spain** of Philadelphia received US 5,585, dated 16 May 1848. A sheet-metal lining, its upper edge stiffened by a strong wire, supported the aperture so "the perfect contour of the churn about the aperture, is preserved"; a tube through the cover let "the gas" escape and fresh air enter. He claimed the form of the dasher, which gives the cream a compound reciprocating and rotary motion and lets a large dasher pass whole through a small square aperture. **Honest limits.** A food-grade container and printed parts stand in for his staved barrel and wooden dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

재료

11

필요 도구

13

디자인 파일

1

이 블루프린트로 만드는 것

CC0 퍼블릭 도메인

이 블루프린트는 CC0로 공개되었습니다. 어떤 목적으로든 자유롭게 복사, 수정, 배포 및 사용할 수 있습니다.

제품 구매를 통해 메이커를 지원하세요. 판매자가 설정한 메이커 커미션 을 받거나, 이 블루프린트의 새로운 반복을 만들어 연결로 포함시킬 수 있습니다.

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