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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke
Spindle

Ṣẹ́dá nipasẹ̀

Spindle

7. Oṣù Kẹwà 2026SE
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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke

W. H. Burnham and B. Hibbard of Cortland, New York, received US 15,412, dated 29 July 1856, for a dasher of two slatted frames loosely joined: at each down stroke the lower frame meets the bottom and the upper frame is "driven violently in the contact with the lower frame," forcing the cream up between the bars in thin sheets. This rung prints the two frames, key and wedge, builds the churn and lever, and makes butter.
Àárín
About 4 hours, plus printing

Ìlànà

1

The slack between the frames

Ń ṣí ìwé Jupyter…
2

Slats that close on the cream before it

Clement folds a slatted box; Burnham and Hibbard strike one frame on another.
3

Read US 15,412

"Then when the dasher is forced downward, the lower frame of the dasher will be first arrested by the bottom of the box, which will cause the upper frame of the dasher to be driven violently in the contact with the lower frame thereof and by so doing, will cause the cream which is carried down before it, to be driven with percussive force into the spaces between the bars of the lower frame and thence up in thin sheets."
4

Print the parts

Print the upper frame (/uploads/blueprints/two-frame-percussion-dasher-churn-upper-frame.stl), the lower frame (/uploads/blueprints/two-frame-percussion-dasher-churn-lower-frame.stl) and the key and wedge (/uploads/blueprints/two-frame-percussion-dasher-churn-key-and-wedge.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Okùn PETGOkùn PETG1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìtẹ̀ 3D oníwàyà (FDM)Ẹ̀rọ ìtẹ̀ 3D oníwàyà (FDM)
5

The dasher

Glue a 12 mm square hardwood handle into the lower frame and two 6 × 12 mm laths into the upper frame's sockets. Cut a slot 40 mm long down both laths. Set the handle between the laths and push the key through a hole in the handle and through the slots.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwọn dowel igi líleÀwọn dowel igi líle1 ẹyọ
Ìdìpọ̀ IgiÌdìpọ̀ Igi1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ayùn Ọwọ́Ayùn Ọwọ́
Ẹ̀rọ Ìlùkòkò AláìlókùnẸ̀rọ Ìlùkòkò Aláìlókùn
Àkójọ Orí ÌlùkòkòÀkójọ Orí Ìlùkòkò
6

Box and lever

Use a rectangular food-grade container about 210 by 150 mm on a pine platform. Hinge a pine upright at one end of the platform and pin a pine lever to its top; pin the two laths to the lever above the box.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àgọ́ ìtọ́jú ti ìpele oúnjẹÀgọ́ ìtọ́jú ti ìpele oúnjẹ1 ẹyọ
Pákó igi pinePákó igi pine1 ẹyọ
Ọ̀pá Róbótó Irin Rírọ̀Ọ̀pá Róbótó Irin Rírọ̀1 ẹyọ
Ìsúrù igi #8 x 1"Ìsúrù igi #8 x 1"1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ayùn Ọwọ́Ayùn Ọwọ́
Ẹ̀rọ Ìlùkòkò AláìlókùnẸ̀rọ Ìlùkòkò Aláìlókùn
Ìṣù àwọn ohun ìyí skurúÌṣù àwọn ohun ìyí skurú
7

The build in 3D

FreeCAD model of this build: the box cut away to show the two slatted frames, the double handles and key, and the lever on its oscillating upright.
Fáìlì ÀpẹrẹBLENDCC0 - Free
8

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Work the lever steadily; time until the butter comes. Push the wedge into the slots above the handle to hold the frames apart, and work on slowly to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Ìgbésẹ̀ 8 - Image 1

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀rá wàrà tó nípọnỌ̀rá wàrà tó nípọn2000 ml
Iyọ̀ Òkun RúkèrúdòIyọ̀ Òkun Rúkèrúdò1 ẹyọ
OmiOmi1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìwọ̀n ooru oníhun tí ó dúró sí inúẸ̀rọ ìwọ̀n ooru oníhun tí ó dúró sí inú
Aago ÌdúróAago Ìdúró
Òṣùwọ̀n Díjítà Ilé ÌdánáÒṣùwọ̀n Díjítà Ilé Ìdáná
Àwo ìdàpọ̀ ńlá ti irin tí kò ń yáÀwo ìdàpọ̀ ńlá ti irin tí kò ń yá
9

Troubleshooting

Two-frame dasher troubleshooting.

Flow

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10

History and honest limits

**W. H. Burnham and B. Hibbard** of Cortland village, Cortland County, New York, US 15,412, 29 July 1856, signed 5 June 1856; the drawing reads "Reciprocating Churn." They claimed the dasher of two independent frames combined with each other and the lever. A container, pine and printed parts stand in for theirs. FDM prints hold food in their layer lines, so wash well and replace when worn.

Àwọn ohun-èlò

10

Àwọn irinṣẹ́ tó nílò

9

Àwọn fáìlì àpẹrẹ

1

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