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Button-Set Hinged-Slat Dasher Churn: Slats Deflect the Cream, a Button on the Rod Holds Them Open or Lets Them Shut
Buttercup

Created by

Buttercup

11. November 2026IE
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Button-Set Hinged-Slat Dasher Churn: Slats Deflect the Cream, a Button on the Rod Holds Them Open or Lets Them Shut

S. N. Campbell of Elgin, Illinois, received US 25,804, dated 18 October 1859, for a churn. A lever pivoted on a post works a dasher that fits the box closely. Its hinged slats hang open as deflectors: drawn up, the dasher throws the cream down and to the sides; pushed down, it forces the cream up towards a cross piece in the middle. A button with two inclined surfaces on the rod's foot holds the slats open, or, turned half round, lets them shut on the down stroke, to suit the cream. The patent gives no sizes and does not say where the slats are hinged or how the button bears on them: those and every size here are ours.
Intermediate
About 2 days, plus printing

Instructions

1

The button: holding the slats open, or letting them shut

Loading Jupyter Notebook...
2

An up-and-down dasher fitting a box closely, three weeks before

Austin's middle dasher is a plain plate. Campbell's has hinged slats that deflect the cream, held open or let shut by a button on the rod.
3

Read US 25,804

"This dasher is constructed with movable slats H, H, which, when open, rest upon stop pins a, and serve the office of deflectors, and as the dasher is drawn up the cream is thrown below the slats and to the sides of the churn and as the dasher is pressed down the cream will be forced up and toward the center of the churn, and against a cross piece J, secured to the center of the dasher."
4

Print the button K

A disc 72 mm across and 6 mm thick with two inclined surfaces 60 mm long, one each side, both rising 7.5 mm towards the same end. PETG, 0.2 mm layers, 100 % infill.
Design FileSTLCC0 - Free
5

Box A, stand B, post D, lid E and lever C

From 20 mm hardwood make a box 400 x 300 mm and 380 mm deep inside, on four legs 50 mm square and 300 mm long. Screw a post 50 x 40 mm, 860 mm long, up the middle of the back. Cut a lid with a 32 mm hole in its middle. Bolt a lever 30 x 30 mm, 640 mm long, to the post's top so it reaches over the lid's middle to the front. Fill the box with water overnight so it swells tight, then empty it.

Materials for this step:

Hardwood BoardHardwood Board3 pieces
Softwood Timber 70x70mmSoftwood Timber 70x70mm1 piece
Wood GlueWood Glue1 piece
Wood ScrewsWood Screws30 pieces
Hex Bolt AssortmentHex Bolt Assortment2 pieces
Nylon Insert Lock NutNylon Insert Lock Nut2 pieces
Flat WasherFlat Washer4 pieces

Tools needed:

Table SawTable Saw
Hand SawHand Saw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Spade Bit SetSpade Bit Set
Bar ClampBar Clamp
Try SquareTry Square
Tape MeasureTape Measure
WaterWater
Adjustable SpannerAdjustable Spanner
6

Dasher G and its slats

Make two end bars 296 x 40 x 20 mm and join them with the cross piece J, 396 x 40 x 30 mm, bored 31 mm in its middle. Cut two inner slats H 380 x 63 x 12 mm, each with a tab 20 x 9 mm on its inner edge 10 to 30 mm from the middle, and two outer slats H' 380 x 52 x 12 mm. Bore each along its length for a 6 mm stainless hinge pin, H 3 mm in from its inner edge and H' 4 mm in, and hang them between the end bars on pins 392 mm long, H 32 mm and H' 98 mm each side of the middle. Fix 6 mm stop pins, 20 mm long, into the end bars under the slats: 80 mm out and 27 mm below the hinges for H, 130 mm out and 21.5 mm below for H'. Glue posts 20 x 10 x 19 mm on the slats, 120 mm each side of the middle, 40 mm out from each hinge, and join each pair with a piece L 76 x 20 x 6 mm on pins.

Materials for this step:

Hardwood BoardHardwood Board2 pieces
Stainless Steel RodStainless Steel Rod2 pieces
Wood GlueWood Glue1 piece
Split PinSplit Pin12 pieces
Flat WasherFlat Washer12 pieces

Tools needed:

Table SawTable Saw
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
Files (Hand File)Files (Hand File)
SandpaperSandpaper
Tape MeasureTape Measure
Bar ClampBar Clamp
7

Rod F and button K

Turn a hardwood rod F 30 mm across and 440 mm long, with a cross handle at its top to turn it. Pass it down through J and glue the button on its foot, below J, so that in one position its inclined surfaces lie under the slats' tabs and hold the slats open on their pins. Join its top to the lever with a pin in a slot. Set the dasher in the box and the lid on.

Materials for this step:

Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece
Stainless Steel RodStainless Steel Rod1 piece
Split PinSplit Pin2 pieces
PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
HacksawHacksaw
8

The build in 3D

FreeCAD model of this build, one side and one end left off: the box on its stand, the post and lever, the rod, and the dasher with the cross piece J, the hinged slats H and H' on their stop pins, the pieces L and the button K under the tabs. Checked at three heights, with the slats held open and with them shut.
Design FileBLENDCC0 - Free
9

Churn

Pour about 20 litres of heavy cream at about 15 °C into the box, checked with the thermometer, and put the lid on. Work the lever up and down, timing it. For thin cream keep the button holding the slats open; if the cream thickens, turn the rod half round so the slats shut on each down stroke. When the butter comes, lift the dasher out, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materials for this step:

Heavy CreamHeavy Cream20 l
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
10

Troubleshooting

Hinged-slat dasher troubleshooting.

Flow

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11

History and honest limits

**S. N. Campbell** of Elgin, Kane County, Illinois, US 25,804, 18 October 1859, "Churn". He claimed "the arrangement and combination of the button K, dasher rod F, movable slats H, H', pieces L, and bar J". The patent gives no sizes and does not say where the slats are hinged, how the button's surfaces bear on them, or how the pieces L join H' to H: the hinge lines, the tabs, the button's surfaces, the links and every size here are our reading.

Materials

14

Tools Required

18

Design Files

2

CC0 Public Domain

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