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Counter-Turning Curved Beater Churn: Two Beater Sets Turn Opposite Ways, Then Together to Gather
E. P. and J. A. Cowles of Oakfield, New York, received US 16,717, dated 3 March 1857, for two sets of curved beaters turned opposite ways through wheels and a pinion that can be dropped out of gear, so both then turn together to gather the butter, the beaters curved "to draw the cream from the center of the churn, and force it against the sides."
This rung prints the beater sets, sleeve, wheels, pinion and bracket, builds the churn and makes butter.
Advanced
About 5 hours, plus printing
Instructions
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Opposite ways, then together
Opposite ways, then together
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The counter-turning churn they name
The counter-turning churn they name
The Cowleses disclaim Brown and Bigelow's opposite-turning dashers and claim the curved arms, the drop-out pinion and the sprung seals.
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Read US 16,717
Read US 16,717
"When the pinion F is in gear with the wheels D, H, and the shaft B is rotated the two sets of arms (a1) (c) with their beaters attached will rotate in opposite or reverse directions the arms and beaters forming dashers which act upon the cream. The beaters (b) (d) owing to their curved form throw the cream from the center toward the sides of the body A."
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Print the parts
Print the parts
Print beater set B (/uploads/blueprints/counter-turning-curved-beater-churn-beaters-b.stl), beater set C (/uploads/blueprints/counter-turning-curved-beater-churn-beaters-c.stl), the sleeve (/uploads/blueprints/counter-turning-curved-beater-churn-sleeve.stl), wheel D (/uploads/blueprints/counter-turning-curved-beater-churn-wheel-d.stl), wheel H (/uploads/blueprints/counter-turning-curved-beater-churn-wheel-h.stl), pinion F (/uploads/blueprints/counter-turning-curved-beater-churn-pinion-f.stl) and its bracket (/uploads/blueprints/counter-turning-curved-beater-churn-pinion-bracket.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Shafts and beaters
Shafts and beaters
Lay a round food-grade container about 180 mm across on its side in a pine cradle and cut a lid opening in its top. Run a 10 mm stainless rod through it as shaft B, with beater set B fixed near the far end. Slide the sleeve over the rod through the near end wall, beater set C fixed on it, with a compression spring pressing a collar on it against the sleeve's end, and seal the wall round the sleeve with food-safe silicone.
Materials for this step:
Food-Grade Storage Container1 piece
Pine Board1 piece
Mild Steel Rod1 piece
Compression Spring Set1 piece
Two-Part Epoxy1 pieceTools needed:
Coping Saw
Cordless Drill
Drill Bit Set
Hacksaw6
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Wheels, pinion and crank
Wheels, pinion and crank
Fix wheel H on the sleeve's outer end and wheel D, facing it, on the rod's end with a crank. Screw the bracket to the cradle so pinion F on a short 6 mm rod sits between and meshes both wheels; a turn button under the rod holds it up in gear, and swung aside lets it drop out.
Materials for this step:
Mild Steel Rod1 piece
Hardwood Dowels1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Screwdriver Set
Hacksaw7
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The build in 3D
The build in 3D
FreeCAD model of this build: the cylinder cut open to show the two beater sets on the shaft and sleeve, and wheels D and H with pinion F between them.
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Churn, then gather
Churn, then gather
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. With the pinion in gear, crank steadily; time until the butter comes. Swing the button aside so the pinion drops out, and crank on slowly so both sets turn together to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
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Troubleshooting
Troubleshooting
Counter-turning beater churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**E. P. and J. A. Cowles** of Oakfield, Genesee County, New York, US 16,717, 3 March 1857. They disclaimed two dashers turned opposite ways by gears and a pinion, naming Brown & Bigelow's patent of 1852 and Mansfield and Moore's rejected application of 1853, and claimed the shafts, collars and wheels combined with the springs. Crown wheels and a spur pinion stand in for their toothed wheels. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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- 1500 mlPlaceholder
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Tools Required
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Design Files
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CC0 Public Domain
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