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Half-Round Can Opener: Push the Cutter In and Twist
Mary

Created by

Mary

6. October 2026FI
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Half-Round Can Opener: Push the Cutter In and Twist

Opening a sardine box or tin with a flat knife takes many strokes and leaves a ragged edge. Seth P. Chapin of Atlantic, New Jersey, received US 56,368, dated 17 July 1866, for an implement for opening sheet-metal cans and boxes: a cutter semicircular in section with sloping edges to a point, bevelled inside, on a handle; forced in nearly to the handle and twisted, it cuts a circle the size of its own curve, and a guard at its top keeps it in position and stops it going too deep. This rung works out how many twists a hole takes, then files the cutter from steel tube and opens a can.
Beginner
About 2 hours

Instructions

1

Twists for a full circle

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2

A cutter turned round before it

The embedded blueprint shears tin round a wheel. Chapin bends the blade into a half-tube so twisting it cuts a circle.
3

Read US 56,368

"The said edges a are beveled upon their inner side to make them sufficiently sharp, and the implement is used for cutting circular holes in the tin box by forcing it, point first, into and through the sheet metal nearly up to the end of the handle A, and then turning or twisting the cutter around by means of the said handle, which causes the foremost of the edges a to cut the thin metal in a circular line corresponding to the circle of which the back or convex side of the cutter forms an arc."
4

Cut the half tube

Cut 45 mm of 25 mm steel tube and saw it in half lengthwise. Keep one half.

Materials for this step:

Steel TubingSteel Tubing1 piece

Tools needed:

HacksawHacksaw
Bench ViseBench Vise
Permanent MarkerPermanent Marker
RulerRuler
5

Shape the point

File both long edges to slope in to a point at one end, over the last 25 mm. Bevel them inside with a round needle file and hone.

Tools needed:

Files (Hand File)Files (Hand File)
Needle File SetNeedle File Set
WhetstoneWhetstone
Bench ViseBench Vise
Clear Safety GlassesClear Safety Glasses
6

Guard and handle

Epoxy a large flat washer across the cutter's top as the guard, and a hardwood handle above it.

Materials for this step:

Flat WasherFlat Washer1 piece
Hardwood DowelsHardwood Dowels1 piece
Two-Part EpoxyTwo-Part Epoxy1 piece

Tools needed:

SandpaperSandpaper
7

The build in 3D

FreeCAD model of this build, not of the patent: a 25 mm half-tube cutter with sloping edges to a point, the washer guard and the hardwood handle.
Design FileBLENDCC0 - Free
8

Twist out a hole

Stand a sealed can on the kitchen scale. Force the point through the top until the guard meets it, then twist round; count the twists, read the peak load and measure the hole.
Step 8 - Image 1

Materials for this step:

Tin CanTin Can1 piece

Tools needed:

Digital Kitchen ScaleDigital Kitchen Scale
Digital Caliper 6-InchDigital Caliper 6-Inch
StopwatchStopwatch
Leather Work GlovesLeather Work Gloves
9

A cutter that will not enter, wanders or jams

Half-round can opener troubleshooting.

Flow

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10

History and honest limits

**Seth P. Chapin** of Atlantic, Monmouth County, New Jersey, received US 56,368, dated 17 July 1866, for opening tin or other sheet-metal boxes in circles or straight or irregular lines. Widened at its widest part, the cutter cuts a larger part of a circle or oval at one thrust, leaving a piece easily bent over; another form has one edge flattened for sardine boxes, and a metal handle with a cross-piece for turning. Wyman's 1868 patent names it. **Honest limits.** A washer stands in for his guard, and the tube is unhardened. Your twist counts are the result.

Materials

5

Tools Required

13

Design Files

1

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

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