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Inclined-Shaft Piston-Wing Churn: Loose Pistons Slide by Their Weight Through Two Turning Wings
H. N. Mackey of Morgantown, Virginia, received US 17,159, dated 28 April 1857, for a churn with two inclined shafts geared to turn opposite ways, each with oblique perforated wings, and loose double-headed pistons through the holes that slide back and forth by gravity as the shafts turn.
This rung prints the bevel gears, wings and pistons, builds the churn and makes butter.
Advanced
About 6 hours, plus printing
Instructions
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Gears, and why the pistons slide
Gears, and why the pistons slide
Loading Jupyter Notebook...
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Opposite turning, before it
Opposite turning, before it
Brown and Bigelow turned two fans opposite ways; Mackey crosses two inclined shafts and adds loose pistons.
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Read US 17,159
Read US 17,159
"The wings are perforated, and through said perforations pass a system of double headed pistons a a, fitting loosely and having a reciprocating movement by the action of gravity, as the shafts rotate."
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Print the parts
Print the parts
Print two bevel gears (/uploads/blueprints/inclined-shaft-piston-wing-churn-bevel-gear.stl), two wings (/uploads/blueprints/inclined-shaft-piston-wing-churn-wing.stl), with supports under their sleeves, and twelve pistons (/uploads/blueprints/inclined-shaft-piston-wing-churn-piston.stl) with twelve caps (/uploads/blueprints/inclined-shaft-piston-wing-churn-piston-cap.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Wings and pistons
Wings and pistons
Push a piston through each hole of the wings and glue on its cap, so it slides freely between its two heads. Slide each wing onto a 10 mm square hardwood shaft, near its far end.
Materials for this step:
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Hand Saw
Sandpaper6
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Shafts and gears
Shafts and gears
In a food-grade tub about 220 mm across, fix a pine block on the floor for the shafts' far ends. Run the two shafts down from one side, 28° apart, falling about 32°, meeting at the gears near the wall; one passes out through the wall for the crank. Set the bevel gears in mesh and glue a pine crank on.
Materials for this step:
Food-Grade Storage Container1 piece
Pine Board1 pieceTools needed:
Cordless Drill
Drill Bit Set
Coping Saw7
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The build in 3D
The build in 3D
FreeCAD model of this build: the tub cut open to show the two inclined shafts meeting at the bevel gears, the oblique wings with their loose double-headed pistons, the far bearing block and the crank.
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Crank and churn
Crank and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Turn the crank steadily; listen for the pistons sliding. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Inclined-shaft churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**H. N. Mackey** of Morgantown, Monongalia County, Virginia, US 17,159, 28 April 1857. He claimed the oblique wings combined with the double-headed self-acting pistons passing through them. He wrote that the pistons cut up the currents and give friction surfaces where butter starts to form. His drawing gives no sizes; ours are ours. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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Tools Required
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Design Files
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