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Magnetiser: Capacitor-Discharge Magnet Charger with a Wire-Wound Fixture (Janicke, US 3,070,731, 1962)
Ed

Created by

Ed

3. November 2026FI
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Magnetiser: Capacitor-Discharge Magnet Charger with a Wire-Wound Fixture (Janicke, US 3,070,731, 1962)

An impulse magnetiser. A capacitor is charged to a high voltage, then an ignitron dumps it all at once through a coil. The magnet sits inside the coil in a closed steel pot, so almost all of the flux goes through it. Result: a magnet charger that magnetises rods, bars and blocks in one pulse, with an interlocked lid. Source: J. M. Janicke, US 3,070,731 (1962). Unknown: voltages, capacitance, coil windings, field strength and sizes. Picture: the patent drawing.
Expert
Unknown

Instructions

1

Build the charging supply

Feed a line switch from the mains through two fuses, with a pilot lamp. Wire a high-voltage transformer with two primaries, which a high-low switch puts in series or in parallel. Run its centre-tapped secondary to two mercury-vapour rectifier tubes, "or the like", with their own filament transformer, so they charge the energy-storage capacitor. A charging on-off switch with a red lamp switches the high-voltage side. A meter with multiplier resistors across the capacitor shows its voltage. Ours: toggle switches, neon lamps, a moving-coil meter. Not given: any voltage or value.

Materials for this step:

High-Voltage TransformerHigh-Voltage Transformer1 high-voltage transformer
Mercury-Vapour Rectifier TubeMercury-Vapour Rectifier Tube2 rectifier tubes
Step-Down TransformerStep-Down Transformer1 filament transformer
Energy-Storage CapacitorEnergy-Storage Capacitor1 storage capacitor
Moving-Coil Panel MeterMoving-Coil Panel Meter1 voltage meter
Unknown ResistorUnknown Resistor2 meter multipliers
Toggle SwitchToggle Switch3 line, charging and high-low switches
FuseFuse2 fuses
Neon Indicator LampNeon Indicator Lamp2 pilot and red lamps

Tools needed:

Soldering IronSoldering Iron
Wire StrippersWire Strippers
2

Add the delay and the bleeder

Put a thermal time-delay relay before the charging switch: about thirty seconds after switch-on it energises a control relay, which feeds the charging switch and holds itself on. A third contact of the control relay lifts a bleeder resistor off the capacitor while the charger runs. When the charger is shut down the relay drops out and the bleeder drains the dangerous high-voltage charge from the capacitor.

Materials for this step:

Time Delay RelayTime Delay Relay1 thermal delay relay
RelayRelay1 control relay, three contact sets
Unknown ResistorUnknown Resistor1 bleeder resistor

Tools needed:

Soldering IronSoldering Iron
Wire StrippersWire Strippers
3

Fit the ignitron firing circuit

Put an ignitron in the discharge path of the storage capacitor, as its switch. The meter's multiplier resistors also form a divider that charges a small firing capacitor. Pressing the push button discharges the firing capacitor through a small limiting resistor into the ignitron's igniter, and the ignitron conducts. Not given: the firing capacitor's type and value.

Materials for this step:

IgnitronIgnitron1 discharge switch
Unknown MaterialUnknown Material1 firing capacitor
Unknown ResistorUnknown Resistor1 limiting resistor
Push ButtonPush Button1 charge button

Tools needed:

Soldering IronSoldering Iron
Wire StrippersWire Strippers
4

Build the wire-wound fixture

Weld a hollow cylindrical shell onto a base plate on levelling legs, both of magnetic material, to make a pot. Cut slots through the shell and the base plate so they cannot act as a shorted single-turn winding. Set the coil inside the shell in potting compound, with ring-shaped end pieces and a hollow cylindrical core in it. Hinge a square magnetic cover on a post beside the shell, held by a collar and set screw, with a handle. An L-shaped plate on the cover closes a switch in the igniter circuit only when the cover is shut. Wire the coil between the storage capacitor and the ignitron anode. Ours: mild steel, enamelled copper wire, casting epoxy. Not given: sizes, turns.

Materials for this step:

Mild Steel PlateMild Steel Plate1 base plate and cover
Mild Steel Round TubeMild Steel Round Tube1 shell
Enamelled Copper WireEnamelled Copper Wire1 coil
Black Casting EpoxyBlack Casting Epoxy1 potting compound
Unknown MetalUnknown Metal1 end pieces, core, post, legs
Microswitch (Lever Actuated)Microswitch (Lever Actuated)1 lid interlock switch

Tools needed:

Arc WelderArc Welder
Drill PressDrill Press
Screwdriver SetScrewdriver Set
Unknown DimensionsUnknown Dimensions
5

Charge a magnet

Put the magnet inside the core. Fill most of the air gap between it and the base plate and cover with soft iron, but leave a small gap near the cover, or the cover will be hard to swing open afterwards. Lay insulating material about 1/16 inch thick on top of the magnet. Close the cover, which arms the igniter switch, charge the capacitor, and press the button: one pulse magnetises it. Ours: wrought iron for the soft iron.

Tools needed:

Wrought Iron BarWrought Iron Bar
Unknown Insulating MaterialUnknown Insulating Material

Materials

20

Tools Required

8

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