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Quarter-Twist Spiral Dash Churn: Wings Twisted Between Arms Set at Right Angles
The Hights made the wings of a horizontal box-churn dash into a screw.
Cornelius R. Hight and John Hight of Geneva, Illinois, received US 7,490, dated 9 July 1850, for a "reacting spiral revolving dash" in a box churn: a shaft with four arms, those at one end at right angles to those at the other, and two wings fastened from arm to arm "so as to produce a quarter twist in the wings as they extend along the shaft." Its revolution produces "opposite currents, in the cream"; reversed, "the butter collects at the ends of the wings."
This rung works out the wings' pitch, then prints the dash in one piece, fits it in a box, and makes butter.
Intermediate
About 3 hours, plus printing
Instructions
1
1
The quarter twist
The quarter twist
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2
Oblique wings on a horizontal arbor before it
Oblique wings on a horizontal arbor before it
The embedded blueprint sets straight wings at 30° to the axle. The Hights twist theirs a quarter turn from end to end, like a screw.
3
3
Read US 7,490
Read US 7,490
"The peculiar construction of the dash, consists in setting the arms to which the wings are attached, at right angles, upon opposite sides of the shaft, so as to produce a quarter twist in the wings as they extend along the shaft from one arm to the other."
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4
Print the dash
Print the dash
Print the dash on end in one piece with supports (/uploads/blueprints/quarter-twist-spiral-dash-churn-dash.stl): shaft, four arms and two wings each twisted a quarter turn. Print the crank arm (/uploads/blueprints/quarter-twist-spiral-dash-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Fit the box
Fit the box
Take a food-safe box about 220 × 150 × 160 mm, its proportions close to his 18 × 12 × 13 inches. Drill both ends on the axis 80 mm up. Push a 10 mm square hardwood shaft through one end, the dash and the other end, with a leather washer at each.
Materials for this step:
Food-Grade Storage Container1 piece
Hardwood Dowels1 piece
Leather Strip1 pieceTools needed:
Cordless Drill
Drill Bit Set
Hand Saw6
6
Crank and lid
Crank and lid
Glue the crank arm and a dowel handle on the shaft's outer end, and fit the box's lid, as his rabbeted cover.
Materials for this step:
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Sandpaper7
7
The patent drawing
The patent drawing
US 7,490 drawing sheet, public domain (expired patent).

8
8
Churn, then reverse to collect
Churn, then reverse to collect
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily; time until the butter comes. Then reverse the crank so the butter collects at the ends of the wings, as they said. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Materials for this step:
Heavy Cream1500 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Wings that scrape, butter that won't collect
Wings that scrape, butter that won't collect
Quarter-twist spiral dash troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Cornelius R. Hight and John Hight** of Geneva, Kane County, Illinois, received US 7,490, dated 9 July 1850. Their wings could be wood or tin, split into the arms with a saw and fastened with brads or small screws; the wing's inner border was cut to arcs of 16- and 23-inch circles; the dash ran on a coupling gudgeon in a cast box and a screw pivot. They wrote it made butter "in from 5 to 8 minutes"; that is their claim, not our measurement. They claimed the application of a reacting spiral revolving dash to a box churn or any of the usual forms of churns.
**Honest limits.** A food-safe box and a printed dash stand in for theirs, and our wings twist evenly rather than following their curved borders. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.
Materials
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- 1500 mlPlaceholder
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Tools Required
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