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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch
Spain set out to keep "the cream when it becomes thick, from revolving with the dasher," and to get the whole dasher out through a small hatch for cleaning.
Edward Spain of Philadelphia, Pennsylvania, received US 5,585, dated 16 May 1848, for a barrel churn whose dasher has four beating wings, each broader at one end than the other, joined to a long and a short bar crossed at each end, the long arms at one end opposite the short arms at the other. It runs on a pivot in a bearing box at one end; the crank's axle screws into a nut at the other; unscrewed, the dasher is lifted onto its pivot end and passed out "diagonally into the square aperture in the barrel."
This rung looks at the wings' geometry, then prints the dasher, bearing box and hatch, fits them to a container laid on its side, and makes butter.
Intermediate
About 4 hours, plus printing
Instructions
1
1
The wings' geometry
The wings' geometry
Loading Jupyter Notebook...
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2
Oblique wings on a crank before it
Oblique wings on a crank before it
The embedded blueprint sets four wings at 30° to the axle on a cross. Spain twists his wings from a long arm at one end to a short arm at the other.
3
3
Read US 5,585
Read US 5,585
"The dasher is removed from the churn by unscrewing the operating axle from the same, and elevating the dasher on to its pivot end by passing the broad ends of the beating wings at its opposite end, diagonally into the square aperture in the barrel; when it can readily be lifted out."
4
4
Print the parts
Print the parts
Print the dasher standing on one end (/uploads/blueprints/pass-through-barrel-churn-dasher.stl), with supports, and press an M10 nut into the socket at its crank end. Print the bearing box (/uploads/blueprints/pass-through-barrel-churn-bearing-box.stl), the hatch frame (/uploads/blueprints/pass-through-barrel-churn-hatch-frame.stl) and the cover with its vent tube (/uploads/blueprints/pass-through-barrel-churn-hatch-cover.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 piece
Hex Nut1 pieceTools needed:
FDM 3D Printer
Adjustable Spanner5
5
The barrel
The barrel
Lay a round food-grade container about 170 mm across on its side. Cut a 66 mm square hatch in its side near one end and set the hatch frame in it with silicone. Screw the bearing box inside the far end on the axis, and drill the near end on the axis for the axle. Stand it on two pine cradles.
Materials for this step:
Food-Grade Storage Container1 piece
Pine Board1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Coping Saw
Cordless Drill
Drill Bit Set
Hand Saw
Screwdriver Set6
6
Dasher and crank
Dasher and crank
Pass the dasher in through the hatch, pivot end first, and seat its pivot in the bearing box. Cut a length of M10 threaded rod, pass it through the near end and screw it into the dasher's nut. Bend or fix a crank handle on its outer end.
Materials for this step:
Threaded Rod1 piece
Hex Nut1 piece
Hardwood Dowels1 pieceTools needed:
Hacksaw
Adjustable Spanner
Sandpaper7
7
The build in 3D
The build in 3D
FreeCAD model of this build, not of the patent: the barrel cut away to show the dasher of four tapering wings between a long-and-short cross at each end, the bearing box, the axle and crank, the hatch frame and its cover with the vent tube, and the cradles.
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8
Crank and make butter
Crank and make butter
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1 litre through the hatch and fit the cover. Turn the crank steadily and time until the butter comes. Unscrew the axle and lift the dasher out through the hatch. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
A dasher that will not come out, an axle that slips
A dasher that will not come out, an axle that slips
Pass-through barrel churn troubleshooting.
Flow
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10
10
History and honest limits
History and honest limits
**Edward Spain** of Philadelphia received US 5,585, dated 16 May 1848. A sheet-metal lining, its upper edge stiffened by a strong wire, supported the aperture so "the perfect contour of the churn about the aperture, is preserved"; a tube through the cover let "the gas" escape and fresh air enter. He claimed the form of the dasher, which gives the cream a compound reciprocating and rotary motion and lets a large dasher pass whole through a small square aperture.
**Honest limits.** A food-grade container and printed parts stand in for his staved barrel and wooden dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.
Materials
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Tools Required
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Design Files
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CC0 Public Domain
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