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Sliding-Board Lever Dash Churn: A Free Board Between Two Fixed Ones, a Lever With a Spring
Albert Pease of Weston, Vermont, received US 15,741, dated 16 September 1856, for working an ordinary upright dash churn with a lever on a frame, helped by a spring, and for a dasher with a board sliding freely between two fixed ones, "driven with considerable force alternately against the fixed boards."
This rung prints the three boards and the cover cup, builds the frame and lever, and makes butter.
Intermediate
About 4 hours, plus printing
Instructions
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The sliding board
The sliding board
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A dasher that strikes itself before it
A dasher that strikes itself before it
Burnham and Hibbard strike two frames; Pease drives a free board between two fixed ones.
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Read US 15,741
Read US 15,741
"Between these two fixed boards I add a third disk, or board, d, which is allowed to slide up and down freely on the handle, between said fixed boards. Thus by the resistance of the cream, this movable board will be driven with considerable force alternately against the fixed boards, and occasion a greatly increased agitation of the cream."
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Print the parts
Print the parts
Print the lower board (/uploads/blueprints/sliding-board-lever-dash-churn-lower-board.stl), the upper board (/uploads/blueprints/sliding-board-lever-dash-churn-upper-board.stl), the sliding board with its loose square bore (/uploads/blueprints/sliding-board-lever-dash-churn-sliding-board.stl) and the cover with its cup (/uploads/blueprints/sliding-board-lever-dash-churn-cover-cup.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
The dasher
The dasher
Glue the lower board on the foot of a 10 mm square hardwood handle and the upper board 80 mm above it, with the sliding board loose between them.
Materials for this step:
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Hand Saw
Sandpaper6
6
Frame, lever and spring
Frame, lever and spring
Stand a tapered food-grade bucket on a pine base. Fix a pine standard at one side as the fulcrum and pivot a pine lever on it; pin the dash handle to the lever above the bucket. On the other side stand a steel rod through the lever's end with a compression spring under it.
Materials for this step:
20-Liter Bucket1 piece
Pine Board1 piece
Mild Steel Rod1 piece
Compression Spring Set1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Hand Saw
Cordless Drill
Drill Bit Set
Screwdriver Set7
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The build in 3D
The build in 3D
FreeCAD model of this build: the churn cut away to show the lower and upper fixed boards and the sliding board between them, the cover cup, and the frame, lever, rod and spring.
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Churn
Churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and fit the cover. Work the lever steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream2000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Sliding-board dash churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**Albert Pease** of Weston, Windsor County, Vermont, US 15,741, 16 September 1856, signed 28 June 1856. He offered two linked sliding boards or cross slats as alternatives, and a treadle for the foot. He claimed the two fixed boards with a sliding board between them. A bucket, pine and printed parts stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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- 2000 mlPlaceholder
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Tools Required
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Design Files
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CC0 Public Domain
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