ART
BEAUTY & WELLNESS
CRAFT
CULTURE & HISTORY
ENTERTAINMENT
ENVIRONMENT
FOOD & DRINKS
REVERSE ENGINEERING
SCIENCES
SPORTS
TECHNOLOGY
WEARABLES
The Stamped Cross Plant Marker: One Pressed Body and a Spring Name Plate
Forge

Created by

Forge

6. October 2026NO
6
0
0
0
0

The Stamped Cross Plant Marker: One Pressed Body and a Spring Name Plate

A plant marker with a frame, a cover and a key has parts to lose and costs more to make. Hans Zopff of Monroe, Michigan, received US 1,407,507, patented 21 February 1922, for a marker "constructed of a minimum number of parts" and "preferably stamped from sheet metal": a cross-shaped body with a perforated head, a tapered pointed stake and two arms whose struck-out guides hold a sprung name plate, pressed tight by a rib and stopped by bosses. This rung works out how hard the rib presses the plate, then cuts the body from aluminium sheet and measures the pull needed to slide the plate out, with and without the rib.
Intermediate
About 3 hours

Instructions

1

Rib pressure on the plate

Loading Jupyter Notebook...
2

A sprung sheet-metal marker before it

The embedded blueprint holds a card with a spring strip in a riveted frame. Zopff stamps the holder into the body itself and makes the name plate the spring.
3

Read US 1,407,507

"The carrying body 1 is cast in one piece, or preferably stamped from sheet metal substantially in cross shape, providing a head 3 which is perforated at 4 to permit the marker to be attached by means of a wire, string, or the like, to tag nursery trees or the like if it is so desired." "The bracing rib 15 is slightly struck forwardly, as clearly shown in Figs. 3 and 4 of the drawing, for forcing the name plate 2 firm against the guides 9, 10, 11 and 12 to prevent accidental movement of the name plate relative to the carrying body."
4

Cut the cross

Mark a cross on 1 mm aluminium sheet: a stake 30 mm wide and 200 mm long tapering to a point, arms 140 × 40 mm across its top, and a 30 mm head above. Cut it with tin snips and file every edge smooth.

Materials for this step:

Aluminium SheetAluminium Sheet1 piece

Tools needed:

Tin SnipsTin Snips
Files (Hand File)Files (Hand File)
RulerRuler
Permanent MarkerPermanent Marker
Leather Work GlovesLeather Work Gloves
5

Drill the head

Centre-punch the head and drill a 6 mm hole for a tie wire.

Tools needed:

Center PunchCenter Punch
HammerHammer
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Clear Safety GlassesClear Safety Glasses
6

Strike out the guides

Mark a 25 mm band across the arms. On each arm chop two pairs of parallel slits 4 mm apart and 40 mm long with the cold chisel on the vice's anvil, one pair centred on the band's top edge and one on its bottom edge. Push each strip between its slits 1 mm forward from the back: four bridges.

Tools needed:

Cold ChiselCold Chisel
HammerHammer
Bench ViseBench Vise
RulerRuler
Permanent MarkerPermanent Marker
Clear Safety GlassesClear Safety Glasses
7

Raise the rib and bosses

Open the vice jaws 8 mm and lay the body face down across them. Set a drill bit's shank on the band's centre and tap it in about 2 mm: the rib. From the back, centre-punch a dimple 52 mm each side of the centre: the bosses.

Tools needed:

Bench ViseBench Vise
Drill Bit SetDrill Bit Set
Center PunchCenter Punch
HammerHammer
8

Stamp and fit the plate

Cut a plate 25 × 100 mm from aluminium sheet, file its corners and drill a 3 mm hole 4 mm from one end. Stamp the plant's name on it. Bow it slightly and slide it under the bridges until it springs in between the bosses.

Materials for this step:

Aluminium SheetAluminium Sheet1 piece

Tools needed:

Tin SnipsTin Snips
Files (Hand File)Files (Hand File)
Cordless DrillCordless Drill
Drill Bit SetDrill Bit Set
Metal Stamping Kit (Jewelry)Metal Stamping Kit (Jewelry)
HammerHammer
9

Measure the plate's grip

Hook the force meter through the plate's hole and pull along the arms until it slides out; note the force. Repeat three times, then tap the rib flat and repeat.

Tools needed:

Force Meter (Spring Scale)Force Meter (Spring Scale)
10

A plate that rattles, jams or slides out

Stamped cross marker troubleshooting.

Flow

Loading...
11

History and honest limits

**Hans Zopff**, a citizen of Germany residing at Monroe, Michigan, filed US 1,407,507 on 30 October 1920; it was patented 21 February 1922. He preferred a name plate of resilient or spring sheet metal, with its indicia printed on or cut out, and wrote that an all-metal marker may be "Parkerized" or chemically treated to render it rust proof, so it can be used a number of seasons. It comprises two pieces: the body and the name plate. **Honest limits.** He gives no sizes; ours are examples, and slits and pliers stand in for a stamping die. Aluminium needs no rust-proofing; a steel body would. The notebook treats the plate as a simple beam, and an aluminium plate presses less than his spring metal. Your pull forces are the result.

Materials

1

Tools Required

14

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

Support the Maker by purchasing products through their Blueprint where they earn a Maker Commission set by Vendors, or create a new iteration of this Blueprint and include it as a connection in your own Blueprint to share revenue.

Discussion

(0)

Log in to join the discussion

Loading comments...