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Three-Shaft Geared Churn: Fans Above, Screw-Form Beaters Below, One Crank
One dasher stirs only the cream it reaches.
Milo B. Hough of Dover, Ohio, received US 1,072, dated 21 January 1839, for a churn with "three or more standards or upright shafts" inside the common round churn, each with paddles or beaters, all driven by wheels from one crank. Each shaft has fans near its upper end and, below them, beaters "with the opposite sides at each end scraped off, giving it a screw like form." He claimed "the combination of the fans on the upper end of the shafts with the beaters."
This rung works out his gearing and ours, then prints the gears, plate, fans, beaters and foot boxes, fits them to a bucket, and makes butter.
Advanced
About 6 hours, plus printing
Instructions
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Gearing and shaft speed
Gearing and shaft speed
Loading Jupyter Notebook...
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A crank-turned dasher before it
A crank-turned dasher before it
The embedded blueprint turns one rotary dasher with a crank. Hough turns three at once through gearing.
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Read US 1,072
Read US 1,072
"I then divide the circumference of the bottom into three equal parts, which forms an equilateral triangle. I then find the center of its sides, at which I place the boxes in which the feet of the shafts stand. I make the boxes of lead or zinc."
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Print the parts
Print the parts
Print the plate (/uploads/blueprints/three-shaft-geared-churn-plate.stl), the centre gear with its crank arm (/uploads/blueprints/three-shaft-geared-churn-centre-gear.stl), three pinions (/uploads/blueprints/three-shaft-geared-churn-pinion.stl), three fans (/uploads/blueprints/three-shaft-geared-churn-fan.stl), fifteen beaters (/uploads/blueprints/three-shaft-geared-churn-beater.stl) and three foot boxes (/uploads/blueprints/three-shaft-geared-churn-foot.stl). Print in PLA at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PLA Filament1 pieceTools needed:
FDM 3D Printer5
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Set the feet and the plate
Set the feet and the plate
Mark three points 64 mm from the centre of a food-grade bucket's floor, 120° apart, and bed a foot box at each in silicone. Screw two pine battens across the rim and screw the plate on them, its three holes over the feet.
Materials for this step:
20-Liter Bucket1 piece
Pine Board1 piece
#8 x 1" Wood Screw1 pieceTools needed:
Tape Measure
Hand Saw
Cordless Drill
Drill Bit Set
Screwdriver Set6
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Shafts, fans, beaters and gears
Shafts, fans, beaters and gears
Cut three 10 mm square hardwood shafts from the foot boxes to 40 mm above the plate. Slide five beaters on each, turned a fifth of a turn apart, then a fan near the top, and glue them. Stand each shaft in its foot box, drop a pinion on through the plate, and set the centre gear in the middle hole on an M8 bolt. Glue a hardwood dowel handle in the crank arm.
Materials for this step:
Hardwood Dowels1 piece
Wood Glue1 piece
Machine Screws1 piece
Hex Nut1 piece
Flat Washer1 pieceTools needed:
Hand Saw
Sandpaper
Adjustable Spanner7
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The build in 3D
The build in 3D
FreeCAD model of this build, not of the patent: the bucket cut away to show the three square shafts standing in their foot boxes with screw-form beaters and the fans above, and on top the plate with three pinions round the centre gear and its crank.
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Crank and make butter
Crank and make butter
Let 1 litre of heavy cream stand until it reaches about 15 °C, checked with the thermometer, and pour it in. Turn the crank steadily and time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream1000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Gears that jam, shafts that wander
Gears that jam, shafts that wander
Three-shaft geared churn troubleshooting.
Flow
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History and honest limits
History and honest limits
**Milo B. Hough** of Dover, Cuyahoga County, Ohio, received US 1,072, dated 21 January 1839. He made his churn about fourteen inches across at the bottom, twelve at the top and twenty-six inches in the staves; the shafts about one and a half inches through, bored with three-quarter-inch holes two and a half inches apart for the beaters; a mortise near the top for the fans; and pinions about two and a half inches across within one and a half inches of the top. The frame's feet sit in loop holes in the hoops to keep it steady, and the lid is jointed at the shafts so it can be taken out.
**Honest limits.** A bucket and printed parts stand in for his staved churn. Our crank turns the centre wheel directly, without his bevel stage. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.
Materials
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Tools Required
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Design Files
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