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Oblique Box-Dasher Churn: A Hollow Slanted Dasher, Open on Two Sides, Churns Fast and Gathers the Butter Inside It Turned Slow
Moses D. Wells of Morgantown, Virginia, received US 31,756, dated 19 March 1861, for a churn dasher shaped as a slanted open box: two flat end plates carrying the journals, two curved face pieces with lips at opposite corners, and two open sides. It turns on a horizontal axis in a box whose bottom is curved to its sweep. Turned fast it churns; turned the same way slowly, it gathers the butter inside itself, the lips keeping it from being thrown out, so it lifts out in a lump.
The patent gives no sizes; every size here is ours.
Intermediate
About 2 days
Instructions
1
1
Churning fast, gathering slow
Churning fast, gathering slow
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A round-bottomed box with a turning dasher, eight months before
A round-bottomed box with a turning dasher, eight months before
Park's box works the butter with pins. Wells's hollow dasher gathers it inside itself.
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Read US 31,756
Read US 31,756
"The dasher being hollow, a few slow turns of the same causes the butter to collect within the box so as to be removed in a lump. ... The object of the diagonal lips b', b', is, to gather the butter against, and prevent it from being thrown out of the box in turning it around."
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Body B with a curved bottom, legs and lid
Body B with a curved bottom, legs and lid
Glue up two hardwood ends 22 mm thick, 350 mm wide and 320 tall. On each draw the inside: a 300 mm half circle with its centre 160 mm up, and straight sides rising 150 mm above the centre to the top. Rout a groove 1.6 mm wide and 8 deep on that line. Cut a slot 16.6 mm wide down from the top edge to the centre, rounded at its foot, as the journal bearing, and a hardwood keeper that fills the slot above the journal. Bend a 1.5 mm stainless sheet 416 mm long into a U to fit the line, set it in both grooves with silicone sealant, and screw hardwood sides 22 mm thick outside its straight parts. Screw four hardwood legs 40 x 40 mm, 390 long, to the ends, splayed out. Cut a hardwood lid 444 x 350 x 22 mm, notched over the keepers, with a 25 mm air opening o.
Materials for this step:
Hardwood Board4 pieces
Stainless Steel Sheet1 piece
Wood Glue1 piece
Wood Screws30 piecesTools needed:
Table Saw
Compass
Jigsaw
Router
Chisel Set - Wood
Rubber Mallet
Cordless Drill
Drill Bit Set
Spade Bit Set
Bar Clamp
Screwdriver Set
Tape Measure5
5
Print the end plates a (two)
Print the end plates a (two)
An end plate of the dasher: 15 mm thick, the slanted outline of Fig. 1 with curved top and bottom edges, a 50 mm boss at the centre. Print two; drill each 16 mm at the centre for a journal. PETG, 0.2 mm layers, 30 % infill, 4 walls.
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Dasher D: end plates a, face pieces b with lips b', journals
Dasher D: end plates a, face pieces b with lips b', journals
Cut two strips of 1.5 mm stainless sheet 360 mm long, each 160 mm wide; bend each to a curve of about 300 mm radius following the end plates' curved edges, with a 20 mm lip b' at one long edge turned on round the corner. Screw them to the end plates' curved edges, the lips at diagonally opposite corners, leaving the two slanted sides open. Push a 16 mm stainless journal into each end plate's boss and pin it: one 40 mm long, the other 90 mm for the crank. Lay the journals in the slots and drop in the keepers. Pin a crank of mild steel flat bar, 120 mm throw, with a hardwood handle, on the long journal.
Materials for this step:
PETG Filament1 piece
Stainless Steel Sheet1 piece
Wood Screws16 pieces
Stainless Steel Rod1 piece
Split Pin3 pieces
Mild Steel Flat Bar1 piece
Hardwood Dowels1 pieceTools needed:
FDM 3D Printer
Tin Snips
Rubber Mallet
Cordless Drill
Drill Bit Set
Hacksaw
Files (Hand File)
Bench Vise
Screwdriver Set7
7
The build in 3D
The build in 3D
FreeCAD model of this build, cut open: the round stainless bottom in grooved ends with slotted bearings and keepers, the legs and lid with its air opening, and the slanted hollow dasher with its curved, lipped face pieces and crank.
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8
Churn and gather
Churn and gather
Pour about 10 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, so it stands below the axis, and put on the lid. Turn the crank briskly, timing it. When the butter comes, turn the same way slowly for a few turns until it gathers inside the dasher. Lift off the lid and keepers, lift the dasher out by its journals, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.
Materials for this step:
Heavy Cream10 l
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Box-dasher churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**Moses D. Wells** of Morgantown, Monongalia County, Virginia (now West Virginia), US 31,756, 19 March 1861, "Churn-Dasher". He claimed "the oblique box dasher D constructed and operating substantially as set forth, that is to say, with two flat sides, two curved sides, and two open sides, and turned in the same direction for churning, and for gathering the butter, but at various velocities". He says only that the journals have "suitable connections to facilitate the removal of the dasher"; ours lie in open slots under keepers. The patent gives no sizes; every size here is ours.
Materials
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Tools Required
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Design Files
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