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Potentiometer: Mallory Volume Control on a Tung-Oil Paper Ring
Ed

Yenziwe ngu-

Ed

21. uMfumfu 2026FI
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Potentiometer: Mallory Volume Control on a Tung-Oil Paper Ring

A 1930s radio volume control from Mallory's patent (US 2,144,925, 1939). A carbon ring sits on a base of two resin-fibre discs. A spring arm on the shaft wipes the ring with one contact and a centre metal ring with its fingers, so turning the knob changes the resistance between the centre lug and either end lug. The patent gives no sizes; the parts are named by what they do. The picture: the patent's drawing (Figs. 1 and 2).
Ophakathi
2 hours

Imiyalelo

1

Clamp the two base discs on the bushing

Stack two discs of resin-impregnated fibre. A metal bushing through their centres clamps them together, with a metal disc clamped against the back of the rear disc. Ours: close the bushing with a hammer and rivet set.

Izinto zokwakha zalesi sinyathelo:

Isiyingi sefayibha esifakwe i-resinIsiyingi sefayibha esifakwe i-resin2 izicucu
Ibhushi yensimbiIbhushi yensimbi1 ucezu
Isiyingi sensimbi sangemuvaIsiyingi sensimbi sangemuva1 ucezu

Amathuluzi adingekayo:

Isando sokubethela ama-rivetIsando sokubethela ama-rivet
Isethi yama-rivetIsethi yama-rivet
2

Fit the centre contact ring

Lay the metal contact ring, with its own terminal lug, on the face of the front disc, centred. An eyelet (or rivet) through the lug holds it. Ours: set with a rivet set and hammer.

Izinto zokwakha zalesi sinyathelo:

Indandatho yokuthinta enendlebe yetheminaliIndandatho yokuthinta enendlebe yetheminali1 ucezu
IseyilethiIseyilethi1 ucezu

Amathuluzi adingekayo:

Isando sokubethela ama-rivetIsando sokubethela ama-rivet
Isethi yama-rivetIsethi yama-rivet
3

Bolt on the resistance ring

Lay the carbon resistance ring on the front disc, round the contact ring. Two terminal bolts pass through the ring's silver-painted ends and the disc; each holds a terminal lug under the disc. The bolts clamp the ring and connect its ends.

Izinto zokwakha zalesi sinyathelo:

Isici Sokumelana Nogesi Se-CarbonIsici Sokumelana Nogesi Se-Carbon1 ucezu
Ibhawodi yetheminaliIbhawodi yetheminali2 izicucu
Indlebe yetheminaliIndlebe yetheminali2 izicucu

Amathuluzi adingekayo:

Amapleyisi anomlomo omudeAmapleyisi anomlomo omude
4

Fit shaft and spring contact arm

Put the shaft through the bushing. On its front end fix the spring contact arm over a small piece of sheet insulation: upset the shaft end to hold the insulation, and clamp arm and insulation together with a rivet pin. The arm's contactor rides on the carbon track, its fingers on the contact ring.

Izinto zokwakha zalesi sinyathelo:

Isiqu sokulawulaIsiqu sokulawula1 ucezu
Ingalo yokuthinta eshelelayoIngalo yokuthinta eshelelayo1 ucezu
Ishidi lokuvikelaIshidi lokuvikela1 ucezu
Iphinikhi lerivethiIphinikhi lerivethi1 ucezu

Amathuluzi adingekayo:

Isando sokubethela ama-rivetIsando sokubethela ama-rivet
Isethi yama-rivetIsethi yama-rivet
5

Clip washer and cover

Snap a clip washer into the groove in the shaft behind the bushing. It stops the shaft sliding and keeps the arm and fingers pressed on their rings. Fix the metal cover cap over the parts by bending its ears onto the discs.

Izinto zokwakha zalesi sinyathelo:

Iwasha lekliphuIwasha lekliphu1 ucezu
Isivalo sensimbi esinezindlebeIsivalo sensimbi esinezindlebe1 ucezu

Amathuluzi adingekayo:

Amapleyisi anomlomo omudeAmapleyisi anomlomo omude
Udlawu Lomlomo OyisicabaUdlawu Lomlomo Oyisicaba

Izinto

14

Amathuluzi Adingekayo

4

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