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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke
Spindle

Criado por

Spindle

7. outubro 2026SE
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Two-Frame Percussion Dasher Churn: The Upper Frame Strikes the Lower at Every Down Stroke

W. H. Burnham and B. Hibbard of Cortland, New York, received US 15,412, dated 29 July 1856, for a dasher of two slatted frames loosely joined: at each down stroke the lower frame meets the bottom and the upper frame is "driven violently in the contact with the lower frame," forcing the cream up between the bars in thin sheets. This rung prints the two frames, key and wedge, builds the churn and lever, and makes butter.
Intermediário
About 4 hours, plus printing

Instruções

1

The slack between the frames

A carregar o notebook Jupyter…
2

Slats that close on the cream before it

Clement folds a slatted box; Burnham and Hibbard strike one frame on another.
3

Read US 15,412

"Then when the dasher is forced downward, the lower frame of the dasher will be first arrested by the bottom of the box, which will cause the upper frame of the dasher to be driven violently in the contact with the lower frame thereof and by so doing, will cause the cream which is carried down before it, to be driven with percussive force into the spaces between the bars of the lower frame and thence up in thin sheets."
4

Print the parts

Print the upper frame (/uploads/blueprints/two-frame-percussion-dasher-churn-upper-frame.stl), the lower frame (/uploads/blueprints/two-frame-percussion-dasher-churn-lower-frame.stl) and the key and wedge (/uploads/blueprints/two-frame-percussion-dasher-churn-key-and-wedge.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiais para este passo:

Filamento PETGFilamento PETG1 peça

Ferramentas necessárias:

Impressora 3D de filamento (FDM)Impressora 3D de filamento (FDM)
5

The dasher

Glue a 12 mm square hardwood handle into the lower frame and two 6 × 12 mm laths into the upper frame's sockets. Cut a slot 40 mm long down both laths. Set the handle between the laths and push the key through a hole in the handle and through the slots.

Materiais para este passo:

Cavilhas de madeira duraCavilhas de madeira dura1 peça
Cola de madeiraCola de madeira1 peça

Ferramentas necessárias:

SerroteSerrote
Berbequim sem fiosBerbequim sem fios
Jogo de brocasJogo de brocas
6

Box and lever

Use a rectangular food-grade container about 210 by 150 mm on a pine platform. Hinge a pine upright at one end of the platform and pin a pine lever to its top; pin the two laths to the lever above the box.

Materiais para este passo:

Recipiente de armazenamento de grau alimentarRecipiente de armazenamento de grau alimentar1 peça
Tábua de pinhoTábua de pinho1 peça
Varão de aço macioVarão de aço macio1 peça
Parafuso para madeira n.º 8 x 1"Parafuso para madeira n.º 8 x 1"1 peça

Ferramentas necessárias:

SerroteSerrote
Berbequim sem fiosBerbequim sem fios
Conjunto de chaves de fendasConjunto de chaves de fendas
7

The build in 3D

FreeCAD model of this build: the box cut away to show the two slatted frames, the double handles and key, and the lever on its oscillating upright.
Arquivo de designBLENDCC0 - Free
8

Churn, then gather

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. Work the lever steadily; time until the butter comes. Push the wedge into the slots above the handle to hold the frames apart, and work on slowly to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Passo 8 - Image 1

Materiais para este passo:

Natas para baterNatas para bater2000 ml
Sal marinho grossoSal marinho grosso1 peça
ÁguaÁgua1 peça

Ferramentas necessárias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Balança digital de cozinhaBalança digital de cozinha
Taça grande de aço inoxidávelTaça grande de aço inoxidável
9

Troubleshooting

Two-frame dasher troubleshooting.

Flow

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10

History and honest limits

**W. H. Burnham and B. Hibbard** of Cortland village, Cortland County, New York, US 15,412, 29 July 1856, signed 5 June 1856; the drawing reads "Reciprocating Churn." They claimed the dasher of two independent frames combined with each other and the lever. A container, pine and printed parts stand in for theirs. FDM prints hold food in their layer lines, so wash well and replace when worn.

Materiais

10

Ferramentas necessárias

9

Ficheiros de design

1

CC0 Domínio Público

Este blueprint é liberado sob CC0. Você é livre para copiar, modificar, distribuir e usar este trabalho para qualquer finalidade, sem pedir permissão.

Apoie o Maker comprando produtos através do Blueprint, onde ele ganha uma Comissão Maker definida pelos vendedores, ou crie uma nova versão deste Blueprint e inclua-o como conexão no seu próprio Blueprint para compartilhar receita.

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