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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down
YourGrandma

Creado por

YourGrandma

6. octubre 2026IS
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Gate-and-Wing Dasher Churn: A Rising Gate Swings Two Wings Down

King set out to produce "a combination of a variety of motions in the dashers" by which "the labor in the process of churning is lessened." Charles King of Scipio, New York, received US 4,449, dated 4 April 1846, for a churn-dasher in an oblong box with a semicircular bottom. A shaft runs lengthwise at the centre of the bottom's circle. A handle on a cross-piece lifts a vertical gate dasher whose slotted posts embrace the shaft; two oscillating dashers of triangular head-pieces and slats hang on the shaft, their inner ends tied to the gate's top rail, so their outer ends "perform a segmental motion downward" as the gate rises, and back. This rung works out the wings' swing, then prints the head-pieces, gate and ends, bends a stainless bottom, and makes butter.
Avanzado
About 6 hours, plus printing

Instrucciones

1

The wings' swing

Cargando el cuaderno de Jupyter…
2

Linked dashers worked by a lever before it

The embedded blueprint links two dashers by bent levers. King links an upright gate and two swinging wings to one handle.
3

Read US 4,449

"The handle n being depressed, the opposite end of the arm or lever g rises, and consequently raises the vertical dasher. In consequence of the inner extremities of the oscillating dashers being attached to the top rail of the vertical dasher, the outer extremities of said dashers perform a segmental motion downward, and vice versa when the handle n is raised."
4

Print the parts

Print two end pieces flat, the gate dasher with its two slotted posts, and four triangular head-pieces, each with a segmental side, slat sockets and an extension for its tie. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiales para este paso:

Filamento PETGFilamento PETG1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
5

Print the end

The end, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
6

Print the gate

The gate, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
7

Print the triangular head-pieces

The triangular head-pieces, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
8

Bend the bottom and set the shaft

Cut a 0.5 mm stainless sheet 170 mm wide and about 315 mm long, deburr it, and bend it round a 130 mm form into a U with 55 mm straight sides. Seat it in both end pieces' grooves in silicone. Pass a 12 mm hardwood dowel through both ends at the circle's centre as the shaft.

Materiales para este paso:

Chapa de acero inoxidable - 304Chapa de acero inoxidable - 3041 pieza
Sellador de siliconaSellador de silicona1 pieza
Espigas de madera duraEspigas de madera dura1 pieza

Herramientas necesarias:

Tijeras de chapaTijeras de chapa
DesbarbadorDesbarbador
Maza de gomaMaza de goma
SargentosSargentos
Cinta métricaCinta métrica
9

Dashers, lever and handle

Slide the gate's slotted posts over the shaft, and between them hang two pairs of head-pieces on the shaft, one pair each side; glue 5 mm dowel slats into their sockets to make the two oscillating dashers. Tie each head-piece's extension to an end of the gate's top rail with a short pine slat on screws. Stand a pine post at one end, pivot a lever on it, hang a pitman from the lever to the gate's middle, and fit the handle.

Materiales para este paso:

Espigas de madera duraEspigas de madera dura1 pieza
Tabla de pinoTabla de pino1 pieza
Tornillos de máquinaTornillos de máquina1 pieza
Tuerca hexagonalTuerca hexagonal1 pieza
Cola de carpinteroCola de carpintero1 pieza
Tornillo para madera n.º 8 x 1"Tornillo para madera n.º 8 x 1"1 pieza

Herramientas necesarias:

SerruchoSerrucho
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de destornilladoresJuego de destornilladores
Llave inglesa ajustableLlave inglesa ajustable
10

The patent drawing

US 4,449 drawing sheet, public domain (expired patent).
Paso 10 - Image 1
11

Work the handle and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 700 ml. Work the handle steadily up and down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa700 ml
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
12

A gate that jams, wings that scrape

Gate-and-wing dasher churn troubleshooting.

Flow

Loading...
13

History and honest limits

**Charles King** of Scipio, Cayuga County, New York, received US 4,449, dated 4 April 1846. Two legs at one end rose above the box to carry the cross-piece's gudgeons. The head-pieces "need not be of one entire piece, but may be made with two arms ... so as to produce what may be called twin-dashers." He claimed "the combination of the vertical dasher with the oscillating dashers." **Honest limits.** Stainless sheet and printed parts stand in for his wooden box and dashers. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiales

12

Herramientas requeridas

15

Archivos de diseño

3

CC0 Dominio público

Este Blueprint se publica bajo CC0. Eres libre de copiar, modificar, distribuir y usar este trabajo para cualquier propósito, sin pedir permiso.

Apoya al Maker comprando productos a través de su Blueprint, donde gana una Comisión del Maker establecida por los vendedores, o crea una nueva iteración de este Blueprint e inclúyela como conexión en tu propio Blueprint para compartir ingresos.

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