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Piston-Float Air Churn: Hollow Floats With Pistons Worked by a Fixed Eccentric
Emma

Creado por

Emma

6. octubre 2026SE
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Piston-Float Air Churn: Hollow Floats With Pistons Worked by a Fixed Eccentric

Egbert wanted the air "forcibly discharged in small jets at the very point where it is most required, viz, the moving surface of the dasher." D. N. Egbert of Hudson, Ohio, received US 6,727, dated 18 September 1849, for a rotary churn-dasher in a case with a zinc bottom: two sets of arms joined by hollow floats whose sides are pierced with small holes, each fitted with a piston. Connecting rods join the pistons to an eccentric ring running on an eccentric fixed to the end piece, so each float fills with air as it ascends and discharges it as it descends. A strap from a large pulley on the crank shaft to a small one on the dasher's shaft turns it fast. This rung works out the air each float pumps, then prints the floats, pistons, eccentric and arms, builds them over a stainless bottom, and makes butter.
Avanzado
About 6 hours, plus printing

Instrucciones

1

Air per float

Cargando el cuaderno de Jupyter…
2

A dasher that is also an air pump before it

The embedded blueprint pumps air with a tube over a loose plunger. Egbert builds the pump into each float of a rotary dasher.
3

Read US 6,727

"It will now be perceived that as the floats ascend above their horizontal position by the revolution of the dasher, each piston is in turn withdrawn in its appropriate float and the hollow cavity filled with air; as the floats descend below their horizontal position this air is forcibly discharged through the perforations of the floats, below the surface of the liquid."
4

Print the parts

Print two hollow floats and two pistons, the fixed eccentric and its ring, two arm sets and the crank arm. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiales para este paso:

Filamento PETGFilamento PETG1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
5

Print the hollow float

The hollow float, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
6

Print the piston

The piston, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
7

Print the eccentric

The eccentric, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
8

Print the eccentric's ring

The eccentric's ring, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
9

Print the arm sets

The arm sets, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
10

Print the crank arm

The crank arm, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
11

The case

Make two plywood end pieces with a 90 mm radius half circle grooved in each, and bend a 0.5 mm stainless sheet into the bottom, seated in the grooves with silicone, as his zinc bottom. Screw the eccentric to the inside of one end on the axis, offset upward as printed.

Materiales para este paso:

Tablero contrachapadoTablero contrachapado1 pieza
Chapa de acero inoxidable - 304Chapa de acero inoxidable - 3041 pieza
Sellador de siliconaSellador de silicona1 pieza
Tornillo para madera n.º 8 x 1"Tornillo para madera n.º 8 x 1"1 pieza

Herramientas necesarias:

Segueta (sierra de marquetería)Segueta (sierra de marquetería)
Tijeras de chapaTijeras de chapa
DesbarbadorDesbarbador
Maza de gomaMaza de goma
Juego de destornilladoresJuego de destornilladores
12

Dasher, pistons and rods

Slide the two arm sets onto a 10 mm square hardwood shaft and screw a float to the ends of each pair of arms, holes outward. Fit a piston in each float. Fit the ring over the eccentric and join each piston to the ring with two thin pine rods on M3 screws, so the ring is carried round by the arms. Pass the shaft through the other end and glue the crank arm and handle on.

Materiales para este paso:

Espigas de madera duraEspigas de madera dura1 pieza
Tabla de pinoTabla de pino1 pieza
Tornillos de máquinaTornillos de máquina1 pieza
Tuerca hexagonalTuerca hexagonal1 pieza
Cola de carpinteroCola de carpintero1 pieza

Herramientas necesarias:

SerruchoSerrucho
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de destornilladoresJuego de destornilladores
13

The patent drawing

US 6,727 drawing sheet, public domain (expired patent).
Paso 13 - Image 1
14

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily and watch for jets of bubbles as each float goes down; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa1500 ml
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
15

Pistons that stick, no jets

Piston-float air churn troubleshooting.

Flow

Loading...
16

History and honest limits

**D. N. Egbert** of Hudson, Summit County, Ohio, received US 6,727, dated 18 September 1849. A tightening pulley on a spring lever kept the strap taut. He claimed the combination of the pistons moved by stationary eccentrics with the floats of a revolving dasher. **Honest limits.** Our crank turns the shaft directly, without his strap and pulleys; stainless sheet and printed parts stand in for his zinc and wooden floats. The notebook gives an upper bound. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiales

13

Herramientas requeridas

13

Archivos de diseño

6

CC0 Dominio público

Este Blueprint se publica bajo CC0. Eres libre de copiar, modificar, distribuir y usar este trabajo para cualquier propósito, sin pedir permiso.

Apoya al Maker comprando productos a través de su Blueprint, donde gana una Comisión del Maker establecida por los vendedores, o crea una nueva iteración de este Blueprint e inclúyela como conexión en tu propio Blueprint para compartir ingresos.

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