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Pinwheel Air-Tube Churn: A Beater Cut From One Tin Sheet, Tubes That Feed the Wave
YourGrandma

Nilikha ni

YourGrandma

6. Oktubre 2026IS
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Pinwheel Air-Tube Churn: A Beater Cut From One Tin Sheet, Tubes That Feed the Wave

Emerson wanted a dasher "which unites simplicity with efficiency." Simeon F. Emerson of Canaan, Ohio, received US 7,236, dated 2 April 1850, for an atmospheric churn in a square box whose cover is in two pieces, one removable to inspect the cream. The beater is a squared sheet of tin plate "slit from each of the corners toward the center of the sheet for rather more than half the distance," every other corner turned in, on an upright spindle turned by a crank and wheel. "Inclined tubes, d, are secured to the sides of the churn tub; these incline forward, as they descend, in the direction in which the dasher is revolved." This rung works out the cuts, then makes the beater from stainless sheet with a printed template (or prints it), fits inclined tubes in a box, and makes butter.
Baguhan
About 2 hours, plus printing

Mga Tagubilin

1

The cuts

Naglo-load ng Jupyter notebook…
2

Air fed into the whirl before it

The embedded blueprint lets the whirl bring air into a cone. Emerson breaks the whirl with tubes on the walls that feed air into its wave.
3

Read US 7,236

"A squared sheet of tin plate or other metal is slit from each of the corners toward the center of the sheet for rather more than half the distance from the corner to the center. Every other one of the eight corners thus produced is turned inward toward the center of the sheet, and the four are united there thus forming a beater B, with four arms."
4

Make the beater

Print the template (/uploads/blueprints/pinwheel-air-tube-churn-sheet-template.stl), lay it on a 150 mm square of 0.5 mm stainless sheet, mark the four slits and the centre hole, and cut them with snips and a drill. Deburr, then bend every other point in toward the centre and rivet or bolt the four together through a hole, as he united them. Or print the finished pinwheel (/uploads/blueprints/pinwheel-air-tube-churn-printed-beater.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Mga materyales para sa hakbang na ito:

Plantsang asero na hindi kinakalawang - 304Plantsang asero na hindi kinakalawang - 3041 piraso
Mga turnilyo ng makinaMga turnilyo ng makina1 piraso
Tuerkang HeksagonalTuerkang Heksagonal1 piraso
PETG filamentPETG filament1 piraso

Mga kailangang kasangkapan:

Gunting na pangyeroGunting na pangyero
Panggilit ng labi ng hulmaPanggilit ng labi ng hulma
Walang-Kableng BarenaWalang-Kableng Barena
Hanay ng Talim ng BarenaHanay ng Talim ng Barena
Limbagang 3D na FDMLimbagang 3D na FDM
5

Tubes on the sides

Print six tube clips (/uploads/blueprints/pinwheel-air-tube-churn-tube-clip.stl). Cut three 200 mm lengths of 16 mm food-grade tube and clip one to each of three sides of a food-safe square box, open at both ends, leaning about 18° forward as they go down in the direction the beater will turn.

Mga materyales para sa hakbang na ito:

Tubong PVCTubong PVC1 piraso
Sisidlan ng imbakan na antas pagkainSisidlan ng imbakan na antas pagkain1 piraso
Turnilyong pangkahoy #8 x 1"Turnilyong pangkahoy #8 x 1"1 piraso

Mga kailangang kasangkapan:

Lagaring Pang-metalLagaring Pang-metal
Set ng mga distornilyadorSet ng mga distornilyador
6

Spindle and crank

Fix the beater near the foot of a 10 mm square hardwood spindle and stand it in a seat drilled in the box's floor. Cut a two-piece plywood lid, one piece removable, with a hole for the spindle; glue a crank arm and handle on top.

Mga materyales para sa hakbang na ito:

Mga tarugong matigas na kahoyMga tarugong matigas na kahoy1 piraso
Plantsa ng playwudPlantsa ng playwud1 piraso
Pandikit sa KahoyPandikit sa Kahoy1 piraso

Mga kailangang kasangkapan:

Lagaring PangkamayLagaring Pangkamay
Lagaring PangkurbaLagaring Pangkurba
Walang-Kableng BarenaWalang-Kableng Barena
7

The build in 3D

FreeCAD model of this build, not of the patent: the box cut away to show the four-armed pinwheel beater on its spindle and the inclined air tubes on its sides.
File ng DisenyoBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres, below the tubes' tops. Crank steadily the way the tubes lean; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Hakbang 8 - Image 1

Mga materyales para sa hakbang na ito:

Makapal na kremaMakapal na krema2000 ml
Magaspang na Asin sa DagatMagaspang na Asin sa Dagat1 piraso
TubigTubig1 piraso

Mga kailangang kasangkapan:

Termometro na naiiwang nakatusokTermometro na naiiwang nakatusok
Panukat ng OrasPanukat ng Oras
Digital na Timbangang PangkusinaDigital na Timbangang Pangkusina
Malaking mangkok na panghalo na asero na hindi kinakalawangMalaking mangkok na panghalo na asero na hindi kinakalawang
9

Cream up the tubes, a beater that bends

Pinwheel air-tube churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Simeon F. Emerson** of Canaan, Wayne County, Ohio, received US 7,236, dated 2 April 1850. The spindle was stepped in the tub's bottom and turned through a wheel and crank on the cover; the parts could be of "such materials as the manufacturer may deem best suited" for "efficiency, cheapness, and facility for cleaning." He claimed the combination of the dasher with the stationary inclined air channels on the churn tub. **Honest limits.** Stainless sheet stands in for his tin plate; our crank turns the spindle directly. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Mga Materyales

13

Mga Kinakailangang Kasangkapan

13

Mga design file

1

Ang blueprint na ito ay gumagawa ng

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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